Maintenance
All maintenance, cleaning and repair operations must be performed with the machine suitably supported, the engine switched off (and cool), and
the ignition keys removed. NOTE: For commercial use, log hours of operation in a maintenance booklet to ensure proper maintenance intervals
and continued service.
Maintenance Schedule
After 1 hour of work
•
Check all nuts and bolt for tightness – retighten if required.
•
Check belt tension and taper lock tightness – adjust /
tighten if required (refer to belt section for details of
adjustment).
Every 8 hours or daily
•
Check all nuts and bolt for tightness – retighten if required.
•
Check belt condition and replace if necessary
•
Check wear and condition of blades – replacing missing, or
damaged blades immediately.
•
Check condition of safety guards – repair or replace if not
performing their function.
•
Check operation of emergency stop control
•
Lubricate rotor bearings
•
Apply grease to the three main rotor bearings. See below
for locations of the grease points.
Blade Condition & Replacement
Over time, the blades on your machine will wear, and performance will deteriorate. It is important that the blades are kept in good condition to
ensure a long service life and to prevent premature wear. Blades should be replaced when either; 2mm has worn off the end of the blade; the
blade has become blunt or damaged; blades are missing. When replacing blades visually inspect the mounting bolts and washers, if applicable.
These are all wearing parts and will require replacement if they become worn to excess.
Troubleshooting
Problem
Irregular Cut
Excessive Machine Noise
Excessive Engine Noise
Excessive Belt Noise
Vibration
Excessive movement of drawbar
Bearings tight or overheating
Belts Overheating
Possible Causes
Worn, bent or broken blades
RPM too low
Machine not level to the ground
Clogged material caused by excessive forward speed
Unbalanced Rotor(s)
Loose bolts
Damaged components
Worn muffler
Engine problems
Belts slipping
Belts worn
Worn, bent or broken blades
Rotor out of balance
Worn rotor bearings
Worn drawbar pins
Loose drawbar hand screws
Bearings dirty or ungreased
Bearings worn to excess
Belts slipping on pulleys
Blades contacting the ground
9
After every 100 hours (or annually,
whichever occurs first), in addition to the
above
•
Check belt condition - replace if required
•
Check axle bearing condition - replace or lubricate as
required
•
Check main rotor bearings condition - replace as required
•
Check condition of battery & connections
•
Check condition of fuel lines & replace if damaged or
perished
•
Check condition of battery cables - replace if worn.
•
Check clutch operation (disengage at idle, engage at
approx. 30% throttle)
Inspect & replace damaged blades
Check blades & replace any damaged. If
vibration persists, see "vibration" below
Check bolts & tighten as necessary
Consult authorised dealer or Chapman
Inspect and replace as necessary
English
Remedies
Increase engine revs
Check & adjust tyre pressures
Reduce forward speed
Repair or replace
Repair or replace
Machinery service centre
Adjust belt tensioner
Replace belts
Balance or replace rotor
Replace rotor bearings
Replace drawbar pins
Tighten hand screws
Clean & grease bearings
Replace bearings
Tension belts
Raise cutting height