4. MALFUNCTION CAUSES OF EQUIPMENT AND SOLUTIONS
Malfunction description
1. Oil cannot be absorbed
2. Air leak
3. Insufficient oil outlet pres-
sure
5. MAINTENACE OF EQUIPMENT
Having a good maintenance of equipment will mean a longer duration of the tool and a better and safer use. To keep a good mainte-
nance of equipment, follow the next instructions:
1. The compressed air should be filtrated to protect both parts of the valve from the air dirt.
2. The compressed air shouldn't pass 8 BAR, if this number is surpassed, an overload could damage the high pressure pipe.
3. Don't force or blend the high-pressure pipe to prevent damage.
4. During the rest time, the quick replacing connector should be uninstalled. Pull the gun trigger to release the oil, so the inner oil
pressure can decrease – helping to maintain the hose in good condition.
5. Add oil to the air bomb regularly.
6. During the dissembling process, avoid the touching of the different tool parts to avoid damage.
7. Don't turn on the machine if there isn't enough oil in the tank, to prevent heating the plunge piston pump and avoid possible damage.
8. Clean and keep a good maintenance of the zone: clean regularly the oil off all the tools, and keep the oil tank clean at all times.
6. GREASE PUMP PARTS LIST
No.
DEFINITION
1
Air tube
2
Aire tuve nut
3
O type circle
4
Bend connector
5
Cylinder cover
6
O type circle
7
Turret nut
8
Piston gasket
9
Piston inset
10
Piston
11
Piston pole
12
Piston connecting pole
13
Cylinder
14
Seal screw
15
O type circle
16
O typie circle
17
Gas supplier
18
Muffler
19
Hole cir clip
20
Muffler slice
21
Reverse valve
22
Valve sleeves
23
Reverse spring
Malfunction causes
Oil leaks between the joints
Impurities in valve
Insufficient grease in storage tank
Abrasion in touching area of sliding block
and air-supply valve seating
Replacement of sliding blocks and screws
on blocking board.
Parts of the outlet pipeline are blocked, and
grease transferring is obstructed
Oil leaks in joints
(fig. 1)
SPECIFICATION
-
-
Outer diameter ø12.8x2.65mm
-
-
Outer diameter ø70x3.1mm
-
-
-
-
-
-
-
-
Outer diameter ø16x2.4mm
Outer diameter ø23.6x1.8mm
-
-
ø25
-
-
-
-
Replace the joints
Check the valve and remove impurities
Add the necessary oil
Make sure the pipe is in good condition and
make sure there aren't any leaks in the compres-
sor and bomb connections
Dissemble, modulate and tighten the screws
Check the blocking area, clean and dredge it.
Replace joints
No.
DEFINITION
24
Slide seating
25
O type circle
26
The oil bulkhead
27
Grease-outlet connector
28
Grease-outlet connector gasket
29
Pulling sheath
30
O type circle
31
Anilla para junta
32
O type circle
33
U seal ring
34
Sealing cover
35
O type circle
36
O type circle
37
Connecting body
38
Adjust nut
39
Coil springs pin
40
Opening pin
41
Paper gasket
42
Gas-supplier seating
43
Clapboard
44
Gas-supplier slide block
45
Damping spring
46
Spring gasket
· 4 ·
Solutions
SPECIFICATION
-
Outer diameter ø22.3x2.65
-
-
Ø25xø20x1.5
-
Outer diameter ø19.6x1.8
-
Outer diameter ø14.8x1.8
UN ø12xø22x8
-
Outer diameter ø24x2.4
Outer diameter ø45.5x2.8
-
-
Ø3x15
Ø3x30
-
-
-
-
-
Ø4