ASSEMBLY
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-270-1408.
Remove Generator From Carton
• Set the palleted carton on a rigid flat surface.
• Carefully cut bands around the shipping carton.
• Lift carton off the generator.
• Remove all packing material, carton fillers, etc.
• Remove the generator from the shipping pallet.
Carton Contents
Check all contents. If any parts are missing or damaged, call
the generator helpline at 1-800-270-1408.
• The generator
• Electric start battery cables
• Generator and engine owner's manuals
• Locking 30 Amp plugs
• Battery mounting bracket/hardware
• 2 bottles engine oil
• Wheel kit
Figure 1 — Assemble Wheel Kit
PowerBoss 8,000 Watt PowerMaster Generator
Axle
Wheels
E-Ring
6
INSTALL WHEEL KIT
NOTE: Wheel kit is not intended for over-the-road use.
To install your wheel kit, you need the following tool:
• Socket wrench with 1/2" or 13mm sockets.
• Neddle-nose pliers
Install Wheel Kit as follows: (See Figure 1)
1.
Place generator on a hard flat surface.
2.
Stand at control panel end of generator and gently tilt
generator up, high enough to place wooden blocks
beneath cradle.This will allow you to add wheels.
3.
Slide axle through holes in brackets provided on
generator cradle.
4.
Slide a wheel spacer, wheel and flat washer on one end
of axle. Make sure air inflation valve is outward. Place
e-ring onto groove in axle.
5.
Place one end of needle nose pliers on bottom of axle
and other end of pliers on top of e-ring. Seat e-ring by
pressing pliers closed.
6.
Slide axle through until wheel is tight against bracket.
7.
Install e-ring on other side in same manner as steps 4
& 5. Remove wooden blocks.
8.
Attach vibration mounts to support leg with a 30mm
capscrew and lock nut.
Locknut
Flatwasher
Vibration
Mount
Support Leg
Flatwasher
Flatwasher
Lockwasher
20mm
30mm
Capscrew
Capscrew