Commissioning And Operation; Conversion And Extension - Aventics AES Instrucciones De Servicio

AVENTICS | AES | R412018150–BAL–001–AB | English
Mount the adapter module AV05-B-design
Mount on an AV05 base plate
1. Disassembly the existing AV valve system according to the instructions,
if necessary.
M = 3 +0.5 Nm
D
1
Fig. 2: Mount the adapter module AV05-B-design on a AV05 base plate
2. Mount the adapter module (1) with 2 hexagonal socket-head screws
(ISO7380-2) M4 x 25 (3) on the AV05 base plate.
– Make sure that the seal is positioned correctly between the two
housings.
– Make sure that the plug-type connection pins are not bent and make
contact with the corresponding socket in the base plate.
Tightening torque: 1.5 ±0.2 Nm
Mount on an AV03-AV05 transition plate
1. Disassembly the existing AV valve system according to the instructions,
if necessary.
2. Mount the adapter module (1) with 1 hexagonal socket-head screws
(DIN912) M4 x 35 (4) and 1 hexagonal socket-head screw (DIN912)
M4 x 16 (5) as well as 2 washers (6) on the AV05 transition plate.
– Make sure that the seal is positioned correctly between the two
housings.
– Make sure that the plug-type connection pins are not bent and make
contact with the corresponding socket in the base plate.
Tightening torque: 1.5 ±0.2 Nm
1
5
M = 1.5 ±0.2 Nm
D
Fig. 3: Mount the adapter module AV05-B-design on a AV03-AV05 transition plate
Mount the B-design valve system
1. Now join the adapter module to the valve system with B-design interface
on a flat surface.
– Make sure that the triple row socket strip is not offset from the pins
on the valve system.
– Make sure that the seal between the housings is positioned correctly
in the slot.
7
2
M = 1.5 ±0.2 Nm
3
D
2
M = 3 +0.5 Nm
D
6
4
2. Screw both devices with 2 hexagonal socket-head screws (DIN 912)
M5 x 14 mm (2) to the corresponding valve system with B-DESIGN
interface, e.g. HF02-LG.
Tightening torque: 3 +0.5 Nm
3. Complete the AV valve system according to the instructions and
configuration, if necessary.
Pilot air exhaust AV05
Connection G1/8" (7) is used to exhaust the pilot air of the AV system.
Danger caused by closing the pilot exhaust!
Malfunctions may occur to the device.
O Never close the pilot exhaust.
6

Commissioning and Operation

Hot surfaces!
Touching the transition plate during operating may lead to burns. The
device may have a hot surface under unfavorable operating conditions.
O Let the device cool off before disassembling it.
O Do not touch the device during operation.
O Observe the system descriptions for your valve system components on
the CD (R412018133) enclosed with the bus coupler.
The adapter module is shown as "Valve driver (32DO-BDESIGN)" in
the PLC configuration program.
Process data
In the control, the adapter module occupies 4 bytes for the 32 outputs. The
output bytes are occupied as follows:
Byte Bit 7
Z Valve
Coil 12
Z+1 Valve
Coil 12
Z+2 Valve
Coil 12
7
Z+3 Valve
Coil 12
Diagnostic data
The diagnostic message (group diagnostics) of the adapter module consists
of a diagnostic bit, which is set if:
W
An output is overloaded or there is a short circuit at the output, or
W
The UA voltage on the adapter module is not available.
The diagnostic bit can be read as follows:
W
Bit = 1: An error has occurred.
W
Bit = 0: No error has occurred.
7

Conversion and Extension

Conversion and extension of a valve system with adapter module are
possible within the limits of the valve system.
O Observe the corresponding instructions for the valve system.
Conversion and extensions in the I/O zone are possible within the limits of
the AES system.
O Observe the corresponding system descriptions on the
CD (R412018133).
WARNING
CAUTION
Bit 6 Bit 5 Bit 4 Bit 3
4 3
14 12 14 12
8 7
14 12 14 12
12 11
14 12 14 12
16 15
14 12 14 12
7
Bit 2 Bit 1 Bit 0
2 1
14 12 14
6 5
14 12 14
10 9
14 12 14
14 13
14 12 14