Installation And Start-Up; Suggested Installation Diagram - DOSMATIC TurboDos 100 Manual De Operación

Fluid Filter (Required)
Install a filter of 140 mesh (104 micron) or finer depending
on your diesel quality to prolong the working life of
the injector and for the warranty to be valid.
recommends a Twist II Clean
models which can be ordered with your injector.
Mounting Injector
Securely fasten your injector to a solid structure or the injector
can be free standing if the inlet/outlet pipes are supported.
Install directly into a 2" (50mm) or 3" (76mm) pipeline
(depending on model), be sure to partially tighten each flange
bolt/nut in an alternating pattern before tightening completely.
This will prevent damage to the injector flange.
Backflow Preventor (Recommended)
Install one that meets local code requirements.
Pressure Safety Release Device (Recommended)
Prevents pressure from exceeding specifications of the unit.
Bypass Valve Set-up (Recommended)
Allows the injector to be taken off-line for maintenance
or storage when not in use.
Diesel-Hammer Arrester (Recommended)
Prevents diesel-hammer damage to the injector when operating
quick closing solenoid, pneumatic or hand-operated ball valves
on the diesel system.
Anti-Siphon Valve (Optional)
To prevent solution from being siphoned out (from the solution
container) into the feed lines when the upstream valve is shut off.
The anti-siphon valve must be installed on the downstream outlet.

Suggested Installation Diagram

TurboDos 100 & 200
Shown in
Operation
Closed
Bypass Valve (A)
Recommended
Opened
l n I t e V a v l e (B)
Recommended
Solution Container
English: 10

Installation and Start-up

Refer to Fig. 4 and Fig. 5
Dosmatic
2" filter for the TurboDos 100
®
Opened
Outlet Valve (C)
Recommended
F o l w i D e r t c o i n
Additional Siphoning Prevention
Place solution container on a level below the injector suction
tube fitting. Using the inlet side as a shut-off valve could cause
full strength solution to siphon into the feed line.
Solution Container
Use any size container. A lid or cover is recommended. To
connect your solution container, gently push the end of the
suction tube onto the bottom of the suction tube fitting assembly.
Place the filter into the solution container at least 2" (5cm) from
the bottom and fill with at least 2" (5cm) of chemical solution.
NOTE: The solution container must not exceed the height of the
injector's lower end at the suction hose connection.
Never Use Petroleum Based Lubricants
The injector is shipped with a thin coat of silicone around the
seals for ease-of-assembly. Petroleum based lubricants such as
Vaseline , baby oil, WD40
©
of the injector should never be used as this can cause particles
to adhere and clog or damage the injector.
!
Check System for Leaks and Start-Up Procedures
Open the bypass valve (A), close inlet valve (B) and
outlet valve (C) to prevent diesel flow into the injector. SLOWLY
turn on the main diesel line. Run diesel flows between 20-40
gpm (TurboDos 100) and 40-60 gpm (TurboDos 200 & 400)
through the plumbing system. Turn on all of the valves located
downstream from your injector to release trapped air. SLOWLY
turn on the inlet valve (B). Open the outlet valve (C) and close
valve (A). As diesel travels through the injector, you will hear a
"rumbling" sound. Check for leaks and correct if necessary.
Fig. 5
Opened
Inlet
Valve
Solution Container
Flow
Direction
, or motor oil on the O-rings or any part
©
TurboDos 400
Shown in
Operation
(C)
Outlet
Valve
(B)
Opened
(A)
Bypass
Valve
Closed