Volkswagen 2K3 054 630 Manual De Montaje página 19

Assembly instructions
Original parking distance control system, Caddy
Set contents:
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1 x controller
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1 x buzzer
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4 x sensor
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4 x covering rings
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4 x protective rings
Special tools, test and measuring equipment, and ancillaries required:
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Torx Allen keys (set)
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Flat-tip screwdriver
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Side cutters
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Hand drill
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Set of twist drills
Forstner bit ∅ 26 and 40 mm
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Triangular file
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Spirit level
Procedure:
Note
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The original parking distance control should be fitted by a competent workshop. Incorrect fitting may lead to
damage to the vehicle or the parking distance control.
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The original parking distance control system is not suitable for being fitted in vehicles with subsequent lowering
(sport suspension, etc.).
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The work to be performed described in these fitting instructions may change due to model servicing schedules.
For example, changes to the wiring colours or even the fitting sites should not be discounted. For this reason,
always consult the relevant up-to-date wiring diagram or the current vehicle repair manual.
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All rights to make technical changes reserved.
1.1 Paint sensors
Note
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Do not clean the sensors prior to painting with a silicone remover, but use a mild alcohol, e.g. methylated spirit
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Leave the sensors for painting in the packaging supplied, this is provided as a painting device.
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Additional general information on the topic of painting:

Self-study programme No. 214/215
Page 1 - figure 1
The figure gives an example of the protective rings -1- already placed in the correct position on the sensors -4-.
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Place the protective rings -2- on the rubber membranes of the sensors -3-.
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Paint the sensors and spacers* (see Page 4, figure 3, -1-) evenly, and not too thickly, in the same colour as the car.
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Remove the protective rings -1- and -2- carefully directly after painting (while the paint is still wet) using tweezers
and let the paint dry.
Note
The protective rings -1- and -2- must be placed on the sensors -3- and -4- before any painting is carried out.
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Repaint as necessary after drying (e.g. clear lacquer for twin coat painting).
1.2 Component fitting
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Switch off all electrical equipment and the ignition, and remove the ignition key from the ignition.
Page 2 - figure 2
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To simplify marking and protect the bumper covering, apply tape generously to the areas to be drilled as in the
dimensioning instructions.
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Apply tape to the centre of the bumper covering.
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Mark the centre line of the vehicle on the adhesive tape.
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Mark the drilling points carefully, according to the figure opposite, on the bumper covering.
*please refer to the set contents
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1 x fixing material
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1 x power harness
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1 x sensor harness
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1 x assembly instructions
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1 x operation manual
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Pencil
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Measuring and cutting tool
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marking awl
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Round file
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Tweezers
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Scissors
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Harness repair set -VAS 1978-
2K3 054 630
19