Cooper Tools Gardner-Denver 15STHF30Q Manual Del Usuario página 8

15STH
5.3 M P
OUNTING THE ULSE
- Reassemble by reversing the disassembly process as shown in
the part drawing.
- Please note position of the hydraulic cylinder <89> and its relation
to the hydraulic blade <81> (6. Assembly Instructions, figs. 1 to 5).
- Use of device <D> is recommended to simplify reassemble (fig. 2).
- Oil filling according to 5.4.
5.4 F P
ILLING OF THE ULSE
- Remove lock screw <90> from pulse unit.
- Tighten tool <F> manually clockwise until the stop is reached
(Necessary to ensure oil reserve).
- Turn torque adjustment screw <85> 2 turns from minimum torque
setting.
- Fill pulse unit with injector <B> with ESSO UNIVIS J26.
5.4.1 Connect pulse unit to oil filler unit via quick-action coupling
shown on drawing.
5.4.2 Close shut-off valve in clockwise direction.
5.4.3 Supply air pressure approx. 5 bar (73 psi).
5.4.4 Slowly open shut-off valve until pressure gauge shows vacuum
of -0.95 to -1 bar (-13,8 to -14.5 psi).
5.4.5 Wait approx. 2 min until most of the air bubbles have escaped.
5.4.6 Now close shut-off valve slowly. Pressure gauge shows
atmospheric pressure again and the missing oil is forced into the
pulse unit.
5.4.7 Repeat filling procedure 5.4.4 to 5.4.6 until no bubbles are
formed.
- Disconnect pulse unit from filler unit and tighten lock screw <90>.
- Pull out shut-off pin <71> and fill shut-off chamber with oil injector
avoiding air bubble formation.
- Remount shut-off pin <71>.
- Remove device <F>.
5.4.8 Tighten the threaded ring <63> to the required torque (fig. 6)
using the device <C>.
O <A>
IL FILLING DEVICE
sound absorber
Ultra-Vac
oil: ESSO-UNIVIS J26
order no. 925715
container approx. 150ml
temperature 20°±5°C
shut-off valve
air inlet 4,5-5,5 bar
8
U
NIT
U O F <A>
NIT WITH IL ILLER
Caution!
Excessive vise clamping force may cause operating prob-
lems of the hydraulic cylinder <89> and the inside parts.
Remarks: Small bubbles appearing at high vacuum pressure in the
wetting layer between the oil and the material are not
indicating leakage of the pulse unit. The filling result will
not be affected thereby.
5.5 M M
OTOR OUNTING
- Press end plate <48> with bearing <47> on rotor <53>.
- Check axial movement of the rotor (6. Assembly Instructions,
fig. 7).
- For ease of assembly use device <E>.
- Apply a little o-ring grease to o-ring <42>.
- Grease pins <57>.
- Reassemble motor (7. Spare parts exploded view).
Caution!
Do not grease and lubricate balls <52>, compression
spring <50>, bolt <51> and actuating rod <55>, to avoid
reducing torque adjustment.
- Tighten of end plate <58> and line-up the next from the four
grooves of the pistol housing <31> to the groove of the end plate
<58>.
- Fixed by balls <59>.
Caution!
Please check smooth running of reverse button <29>.
- Assembly of o-ring <60> to end plate <58>.
vacuum pressure gauge
oil filling unit <A1>
quick action coupling
connector <A2>
(includes in oil filling unit <A>)
pulse unit <102>
shut-off pin <71>
valve screw <85>
threaded ring <63>
P1521E 11/00
GARDNER-DENVER
device <F>