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1. Safety instructions
For skilled electricians and instructed person-
nel in accordance with national legislation, in-
cluding the relevant standards and, where ap-
plicable, in acc. with IEC 60079-17 on electrical
apparatus for explosive atmospheres.
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The light fitting must not be operated in zone 0
and 20 hazardous areas!
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The light fitting must not be use while
excessive deposit of dust (≥ 5 mm, accd.
EN EN 61241-0 ,-1) exist!
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The technical data indicated on the light fitting
are to be observed!
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When using apparatus or cable entries for the
connection to or into the apparatus, when
applicable, the relevant special conditions for
safe use given in the individual certificates
shall be considered.
Changes of the design and modifications to the
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light fitting are not permitted!
The light fitting shall be operated as intended
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and only in undamaged and perfect condition!
Only genuine Cooper Crouse-Hinds (CC-H)
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spare parts may be used for replacement!
Repairs that affect the explosion protection, may
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only be carried out by CC-H or a qualified
"electrician" in accordance to the relevant na-
tional rules and standards!
Do not keep these operating instructions
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inside the light fitting during operation!
The national safety rules and regulations for
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prevention of accidents and the following
safety instructions which are marked with
an (
) in these operating instruction, will
have to be observed!
2. Conformity with standards
This explosion protected light fitting meets the
requirements of EN 50014, EN 50018: 2000, EN
50019, EN 50281 and EN 60598. It also complies
with the EC directives for "Apparatus and protective
systems for use according to the rules in hazardous
areas" (94/9/EC) and "Electromagnetic compatibility"
(89/336/EEC).
It has been designed, manufactured and tested
according to the state of the art and according to
DIN EN ISO 9001: 2000
The light fitting is suitable for use in hazardous areas
zone 1 and zone 2 hazardous areas acc. to IEC
60079-10 and Zones 21 and 22 accd. to EN
50281-3.
3. Technical data
EC type examination
certificate:
PTB 02 ATEX 1158
Category of application:
II 2 G EEx de IIC T
II 2 D IP 66 T
Approval of the production
quality assurance:
LOM 02 ATEX 9040
Voltage:
230 V
2)
Frequency:
50 Hz
2)
Power factor
≥ 0.90
Rated current
see table 1
Lamps (see tabe 1):
high pressure sodium (HST)
high press. metal halide (HIT)
Lamp cap accd.
to EN 60061-1
E40
Insulation class
to EN 60 598:
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Permissabe ambient temperature
during operation
3) 4)
:
-45 °C to + 50 °C
storage temperature:
-45 °C to + 80°C
3.1 Luminaire enclosure
Supply terminal clamping capacity
2 x per terminal:
2 x 2.5 mm² + 2,5 mm² PE
EEx-e cable entry
standard version:
1 x M25x1.5 for cable
Ø (8 to 17 mm)
Test torque for M 25 x 1.5 EEx-e
cable entry:
5.0 Nm
Weights
Floodlight enclosure
appr. 4.3 kg
Lamp cassette
appr. 10.6 kg
3.2 Ballast enclosure
Supply terminal clamping capacity
2 x per terminal:
EEx-e cable entry
standard version:
Test torque for M 25 x 1.5 EEx-e
cable entry:
Test torque for pressure
screw:
Weight
Dimensions:
See table 1 and fig. 8
1)
Other voltages and frequencies see type label
2)
An ambient temperature of - 45°C with PF-
3)
correction capacitor is possible only while
continuous operation and/or with an additional
enclosure heating (not in the scope of delivery).
For restarting after cut off it is to be ensured that
no explosible atmosphere is present, or that the
ambient temperature of min. - 20 °C is achieved.
4. Installation
The respective national regulations as well as
the general rules of engineering which apply
to the installation and operation of explosion pro-
tected apparatus will have to be observed!
Transport and storage of the luminaire is permit-
ted in original packing and specified position only!
Pay attention when mounting or repairing the
luminaire, don t damage the fire-finish of the glass
adquired during moulding (abrasions, sanding,
etc.) that can weaking their mechanical functions!
Fitting the Floodlight
The floodlight enclosure will be fixed with 4 fixing
screws M 8 (fig 7, 1) at the wall or ceiling. Ensure that
the support structure is able to take this load (load
approx. 16 kg). The optional slip-fitter (together with/
without pole hinge) will be fixed with the enclosed
screws M8 to the floodlight enclosure. The aiming
angle may be adjusted from 0° to 45° while loosen
both screws (fig. 7, 2).
Fasten both screws propperly after aiming the
floodlight.
When the locating screw (Fig. 5a) is slackened the
lamp cassette can be turned sideways through approx.
±160° to adjust the light exit angle.
Mounting of the ballast enclosure box
Install the ballast enclosure with 4 scews close to the
floodlight enclosure (max. 5 m). Ensure that the
support structure is able to take this load (weight
approx. 10 kg)!
Mains Connection:
4.1 Ballast enclosure box
Open the ballast enlosure box. Insert the cable
leading to the floodlight enclosure through the cable
gland (fig. 6, 6.2).
Connect up leads securely to terminals B, N and PE
(fig. 6, 9).
Insert mains supply cable through the cable gland
1)
(fig.6, 6.1). Connect up leads securely to terminals L,
1)
N and PE (fig. 6, 9).
Tighten down any unused terminals! Close the ballast
enclosure box.
4.2 Floodlight enclosure
Open the cover locked by two screws (fig. 6, 6a).
Insert the cable from the ballast enclosure box
through the cable gland. (fig. 6, 6.3). Connect up
leads securely to terminals R, N and PE to earth
clamp.(fig. 6, 9).
Tighten down any unused terminals!
Ensure that the cover plate is free from dirt to ensure
a tight seal, and secure it with the locking screw.
Caution!
Only permanent wiring is permitted!
Close unused cable entries with approved
plugs!
Using cable glands of other supplier the
instructions regarding clamping capacity and
strain relief have to be observed!
Lamps:
3 x 4 mm²
cause excessive temperatures!
3 x M25x1.5 for cable
Cassette Replacement:
Ø (8 to 17 mm)
5 Nm
Slacken the locking screw (Fig. 1a) on the cassette
mounting a few turns. Now rotate the locking clip
3,5 Nm
(Fig. 1b) clockwise by approx. 15 °. Carefully pull the
(for sealing off the
cassette off its base by the handle (Fig. 2a). Do not
cable or the blanking plug)
disconnect the captive line until the cassette has
appr. 10 kg
been fully withdrawn.
see dim. diagram
nected!
A new cassette can now be fitted in the reverse order
of removal. Make sure that the locating pins (Fig. 3a)
are fully home in their matching holes! Now secure
the cassette with the captive line! Lock the cassette
by rotating the locking clip anti-clockwise (Fig. 3b)
and secure it by turning down the locking screw (Fig.
3c)
Lamp Replacement:
ture class!
Caution! The cassette gets hot when the lamp is
in operation! Risk of injury!
Undo the M4 locking screw (Fig. 4a). Turn the cover
plate anti-clockwise and remove (Fig. 4b). Carefully
unscrew the faulty bulb and fit a new bulb of the type
indicated on the type label. Turn the new bulb hand-
tight only. Now close the lamp cassette in reverse
order of opening and secure it with the locking screw.
5. Taking into operation
compliance with these operating instructions and
other applicable regulations!
Only carry out insulation measurements between
PE and the external conductor L1 (L, L2, L3) as
well as between PE and N.
– measuring voltage: max. 1 kV AC/DC
– measuring current:
5. Maintenance
Observe the national regulations applicable to the
maintenance, servicing and test of apparatus for
explosive atmospheres e.g
IEC 60079-17 as well as the general rules of engi-
neering!
Servicing
When servicing, in particular those components that
affect the explosion protection, will have to be
checked, e. g.:
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Housing and protective glass for any cracks or
damages.
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Gaskets for their perfect condition.
Terminals and blanking plugs for their firm fit.
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Lamp replacement: Keep replacement intervals
as specified by the lamp manufacturer!
Repair
Prior to replacing or removing any components,
observe the following:
parts! (See CCH spare parts list).
Subject to alteration or supplement of this prod-
uct series.
Regarding waste disposal, observe the relevant
national regulations! The plastic materials are
marked with material identifications.
Cooper Crouse-Hinds SA
Use only the type of lamps as indicated on
the type label! The use of other lamps can
Caution! The cassette can remain hot! Risk
of injury!
Caution! The cassette is not secure against
falling once the captive line has been discon-
Wait 15 minutes before opening the lamp
compartment so as to achieve the tempera-
Prior to operation, check the light fitting for
its proper functioning and installation in
max. 10 mA
Cut the apparatus off the voltage before
opening it or carrying out repairs! Only use
certified genuine NOTRTEM/CEAG spare
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