Pump Wiring Instructions - Zoeller X6161 Manual De Propietario

Model HP
EX6294 1-1/2
IX6294 1-1/2
JX6294 1-1/2
FX6294 1-1/2
GX6294 1-1/2
BAX6294 1-1/2
EX6295 2
IX6295 2
JX6295 2
FX6295 2
GX6295 2
BAX6295 2
EX6404 2
IX6404 2
JX6404 2
FX6404 2
GX6404 2
BAX6404 2
EX6405 3
IX6405 3
JX6405 3
FX6405 3
GX6405 3
BAX6405 3
* Line to line reading will only reflect the run winding resistance.
Start winding resistance can only be measured after removing the cover.

PUMP WIRING INSTRUCTIONS

Installation and checking of electrical circuits and
hardware should be performed by a qualified licensed electrician.
"Risk of electrical shock" Do not remove power supply
cord and strain relief or connect conduit directly to the pump.
Power cords, sensor cords, and float cords all must be
CAUTION
sealed to prevent gases from the basin entering the control panel.
It is very important that these units be connected for proper rotation. Since no rotating parts are visible without removing the pump from the pit, the rotation on 3 phase units
should be checked before installation into the pit as follows:
After the proper electrical connections are made, momentarily energize the pump observing the direction of kick back due to starting torque. The rotation is correct
if the kick back is in the opposite direction of the rotation arrow. If the rotation is not correct, disconnect power and switch any two power leads. Turn power back
on and retest for proper rotation.
The power and sensor wires are contained in the same cord. The green wire is a ground connection. All wires must terminate in the control panel.
The following should be noted:
(1) The thermal sensors are normally closed and mounted adjacent to the motor windings. If internal temperatures exceed a maximum limit, the pump will
deactivate. On 3 phase models connect the white and red wires with the black tracer to the control panel. The pump is able to restart once the motor cools
down. Continued deactivation of this circuit requires the attention of maintenance personnel.
(2) The seal leak wires are connected to a 330k ohm moisture detection circuit. An indicator light will activate whenever water is present in the motor shaft seal
cavity or cord cap assembly. Whenever the seal leak light is activated, indicating the entry of moisture into the pump, it should be removed and serviced in
order to avoid damage to the motor. Moisture sensor circuit can be checked for continuity (complete circuit) with a (Volt-OHM-Meter). Set the VOM to
read resistance and connect the VOM leads to the moisture sensor wires. The VOM should read approximately 330k hms. Resistance readings significantly
lower indicates an entry of moisture into the pump. If VOM reading is open then a problem exists with moisture detection circuit.
(3) The green wire shall be connected to a ground lug in the panel. Check resistance between the green ground conductor and all other wires. This resistance
reading should indicate an open circuit. If VOM reading returns a reading other than open, then a problem exists with the sensor circuit wiring or cordage
and the pump should be taken to an approved repair station.
These pumps are nonautomatic and they require a control panel with intrinsically safe float and moisture sensor circuits. A motor starter circuit, control circuit,
and high-water alarm circuit within the panel are standard features. Enclosures rated for outdoor use and alternating relays are often required. The following
should be noted.
(1) The seal failure sensor and thermal sensor (3 phase only) protection require that interfacing terminals and functions be incorporated into the panel.
(2) All 3 phase only pumps require overload protection in panel. Use with approved motor control that matches motor input in full load amperes with overload
element(s) selected or adjusted in accordance with control instructions.
(3) Lightning arrestors, condensation heaters and elapsed-time meters are optional features that provide added protection.
ELECTRICAL DATA, continued
RPM Voltage Phase
3450 230 1
3450 200 1
3450 200 3
3450 230 3
3450 460 3
3450 575 3
3450 230 1
3450 200 1
3450 200 3
3450 230 3
3450 460 3
3450 575 3
1725 230 1
1725 200 1
1725 200 3
1725 230 3
1725 460 3
1725 575 3
1725 230 1
1725 200 1
1725 200 3
1725 230 3
1725 460 3
1725 575 3
INSTRUCTIONS FOR CHECKING ROTATION OF THREE PHASE UNITS
SENSOR WIRES (See page 5)
CONTROL PANELS
© Copyright 2021 Zoeller
Amps
Hertz Full Load Shut Off
60 13.7 9.7
60 17.8 11.6
60 10.8 6.2
60 9.5 5.6
60 4.8 2.8
60 3.8 2.2
60 17.1 12.0
60 20.5 14.7
60 14.3 8.8
60 12.2 7.5
60 6.1 3.8
60 4.9 3.0
60 12.9 9.9
60 14.4 11.5
60 13.8 13.1
60 10.5 9.7
60 5.2 4.8
60 4.1 3.8
60 19.0 11.3
60 20.2 8.8
60 14.8 12.5
60 12.2 9.7
60 6.1 4.8
60 4.8 3.8
For total resistance including power cable, see chart
AWG
18
16
14
12
Co. All rights reserved.
®
4
Winding
KVA
Resistance
Locked Rotor
Code
Line-to-Line
45.7 H 1.3/1.1*
54.5 J .84/.73*
45.2 M
39.4 M
19.7 M 13.5/11.7
15.9 M 20.8/18.1
45.7 F 1.3/1.1*
54.5 F .84/.73*
45.2 J
39.4 J
19.7 J 13.5/11.7
15.9 J 20.8/18.1
44.8 B 1.8/1.6*
49.6 B 1.4/1.3*
56.8 H
44.6 G
22.3 G
17.6 G 14.6/12.7
44.8 B 1.8/1.6*
49.6 B 1.4/1.3*
56.8 H
44.6 G
22.3 G
17.6 G 14.6/12.7
Added resistance
ohms/ft
25' 50'
0.0064 0.16 0.32
0.0040 0.10 0.20
0.0025 0.06 0.13
0.0016 0.04 0.08
2.5/2.2
3.4/2.9
2.5/2.2
3.4/2.9
1.6/1.3
2.3/2.0
9.1/8.0
1.6/1.3
2.3/2.0
9.1/8.0