RBC-30 Battery Charger
Inspection and
Assembly
WARNING
Daily before use, inspect the charger
and batteries and correct any problems.
Assemble charger according to these
procedures to reduce the risk of injury
from electric shock, fire and other
causes, and to prevent tool and system
damage.
1. Make sure the charger is unplugged.
Inspect the power cord, charger and bat-
teries for damage or modifications, bro-
ken, worn, missing, misaligned or binding
parts. If any problems are found, do not
use charger or batteries until the parts
have been properly repaired or replaced.
2. Clean the equipment. This helps to pre-
vent the equipment from slipping from
your grip, allows proper ventilation as
well as allowing any damage to be seen.
3. Check to see that all warning labels and
decals on the charger and batteries are
intact and readable. See Figure 6 & 7 .
3" (76 mm)
Figure 6 – Charger Warning Label
Figure 7 – Battery Warning Label
4. Select an appropriate location for the
charger before use. Check work area for:
• Flammable liquids, vapors or dust that
may ignite. If present, do not work in
area until sources have been identified
6
and corrected. Battery charger is not
explosion proof and can cause sparks.
• Clear, level, stable and dry location for
charger. Do not use in wet or damp
areas. For use in a vehicle, the charger
should not move when the vehicle is in
use, and should not obstruct or interfere
with the vehicle operation.
• Proper charging temperature range.
• Appropriate power source. Confirm that
outlet matches the charger plug and is
not damaged. Use of extension cords is
not recommended. For use in a vehicle,
a 12V d.c. power port is required. Vehicle
must be negative grounded – do not
use with positive ground systems.
This charger is rated to draw up
CAUTION
to 12.5A from a vehicle 12V d.c power port.
Confirm that vehicle power port fuse is rated for
12.5A or higher to prevent the fuse from open-
ing. Vehicle fuse ratings are typically found in
the vehicle operator's manual. Do not replace
the vehicle power port fuse with fuses rated
higher than directed by the vehicle manufac-
turer.
The 12V d.c. power cord is equipped with a
12.5A, 250V 3AG size fast-acting
diameter x 1
1
/
" (31.8 mm) long fuse (See
4
Figure 8).
If a fuse repeatedly opens, do not continue to
replace it. The cause of the fuse overload must
be determined and fixed. Do not bypass fuses
or replace fuses with wire or foil. This can
cause fire or serious damage elsewhere in the
electrical circuit. Only replace fuses with iden-
tical fuses.
Fuse
Figure 8 – 12V DC Power Port Connector
• Sufficient ventilation area. The charger
needs a clearance of at least 3" (76
cm) on all sides to maintain the proper
operating temperature.
5. If needed, securely install power cord into
charger (Figure 9). Only one cord (a.c. or
12V d.c) should be installed at a time.
See Optional Equipment section for pro-
per cords for use with the RBC-30 Battery
Charger.
1
/
" (6.3 mm)
4
999-995-193.10_REV. C