Operating Instructions and Parts Manual
BUILT TO LAST
Description
Replacement parts kits are for use with
Campbell Hausfeld 5, 7
/
, 10 and 15 HP
1
2
two-stage air compressors. Valve and
gasket rebuild kits include gaskets,
valve plate assembly and o-rings.
Unpacking
When unpacking this kit, carefully
inspect for any damage that may have
occurred during transit. Verify all parts
are on hand before beginning repair.
General Safety Information
Disconnect power.
Release all pressure
from the system before attempting to
install, service, relocate or perform any
maintenance.
1. Read all manuals included
with this kit carefully before
beginning repairs.
2. Keep guards in good condition and
in place at all times.
For Replacement Parts,
call 1-800-543-6400
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
The Campbell Group
Attn: Parts Department
100 Production Drive
Harrison, OH 45030 U.S.A.
Replacement Parts List
Ref.
No.
Description
1
Head gasket
2
Valve plate assembly TF059700AJ
3
Gasket, cylinder to
valve plate
4
O-ring
Torque Chart
Ref.
No.
Description
5
3/8-16 x 3
1
/
" HH Machine screw
2
NOTE: Reference number 5 is labeled for torque value only. Remaining parts
without numbers are for reference only.
© 1999 Campbell Hausfeld
Two-Stage Air Compressor
Pump Parts Kit
TM
3. Follow all local electrical and safety
codes, the National Electric Code
(NEC) and the Occupational Safety
and Health Act (OSHA).
4. Do not exceed the pressure limits
for any component in the system.
Assembly
TF/TX VALVE PLATE AND GASKET
1. Remove air filter.
2. Disconnect discharge tube at the
tank. Disconnect tube fittings from
side of pump head by removing the
three screws from each tube fitting.
3. Remove head bolts and belt guard
bracket (if present).
4. Remove head and valve plate
assembly from cylinder.
5. Clean old gasket material from
head and top of cylinder block.
Make sure not to nick or damage
the cylinder. The cylinder make leak
MANUAL
if nicked or damaged.
6. Rotate crankshaft and lightly scrape
carbon from the top of each piston.
7. Attach new cylinder to valve plate
Part
Number
TF060300AV
TF061300AV
ST170186AV
Torque
(In./lbs.)
504
For parts, product & service information
visit www.campbellhausfeld.com
8. IMPORTANT: Make sure head
9. Place head gasket on assembly.
10. Torque the two bolts between the
11. Repeat step ten using 42 ft./lbs.
12. Re-assemble tube and belt guard
Operation
1. Start pump and continue to run
2. Turn pump OFF and re-torque head
3. Check all fittings for air leaks and
4
4
2
3
Torque
(Ft./lbs.)
42
MP3446 and MP3447
gasket. Place new valve plate
assembly on gasket.
gasket is aligned properly to the
valve plate surface (See exploded
view on page 2).
Using fingers, slightly tighten bolts.
high and low pressure pistons to 20
ft./lbs. Criss-cross torquing all other
bolts.
torque.
bracket.
until hot.
bolts again at 42 ft./lbs. This sets
the gaskets.
fix as required.
5
4
1
4
IN257500AV 11/99