WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte
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1.7. Vibrations
Weighted effective value of acceleration
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
Attention: The indicated weighted effective value of acceleration can differ
during operation from the indicated value, dependent on the manner in which
the device is used. Dependent upon the actual conditions of use (periodic duty)
it may be necessary to establish safety precautions for the protection of the
operator.
2. Preparations for use
2.1. Electrical connection
WARNING
Ensure that the mains voltage is correct! Before connecting the unit, check
that the mains voltage is the same as specified on the rating plate. Only o perate
the unit off the mains with a 30 mA fault current protected switch (FI breaker).
3. Operation
3.1. Description of process
In the electric sleeve welding process (heater coil welding), the joint is completed
with the sleeve overlapping the end of the pipe. In the process, the joint surfaces
are electrically heated to welding temperature by the resistance wires (heater
coil) arranged in the sleeve, and welded a ccordingly. The welding unit delivers
the necessary power supply for the type of electrical welding sleeve used. As
soon as the necessary a mount of heat has been conducted to the welding
point, the unit switches off a utomatically. The electric welding sleeve, which
contracts on heating, generates the necessary applied pressure on the joint
s urfaces. To super w ise a successful weld, a spot indicator on the sleeve changes
colour or an indicator pin appears (Pay attention to the manufacturer's i nformation
of the electric welding sleeve!).
3.2. Preparations for welding
Take care to observe the information issued by the manufacturer of the pipes
or welding sleeves. The end of the pipe must be cut off square and flat with a
REMS RAS pipe cutter (see 1.1.). In addition, the end of the pipe should be
chamfered to facilitate insertion into the sleeve. This process should be performed
with a REMS RAG pipe chamfering unit (see 1.1.) Immediately before welding,
the end of the pipe should be stripped to the appropriate insertion depth (e.g.
with a scraper) and the surface cleaned with non-adherent paper or a non-
fraying cloth and spirit or i ndustrial alcohol. The welding surfaces must not be
touched again b efore welding takes place. The connecting sleeve can now be
installed.
3.3. Welding process
Insert sleeve plugs into the receptacles of the electric welding sleeve. Plug
connecting lead of the electric sleeve welding unit to the mains. Press red
rocker switch „Power on" (1) to I. The „Power on" (1) indicator lamp in the rocker
switch lights up. The unit tests itsef. All 3 indicator lamps light up briefly and an
audio signal is produced. The unit mea s ures the resistance of the connected
electric welding sleeve. Once the unit r ecognizes the electric welding sleeve,
the yellow indicator lamp „Action" (2) lights up. The welding process is initiated
by pressing the rocker switch „Start" (3). An audio signal appears and the yellow
indicator lamp „ Action" (2) blinks. The required welding voltage will be auto-
matically set by the unit according to the size of the electric welding sleeve. At
the c onclusion of the requisite welding time of approx. 1.5 min, which is also
set automatically, the unit switches off. The green indicator lamp „OK" (4) lights
up and an audio signal is produced. In case of a defective welding, the red
indicator lamp „Error" (5) lights up and an audio signal is produced.
After completion of the welding process, move red rocker switch „Power on"
(1) to 0. Remove sleeve plugs.
Allow the welding joints to cool naturally! Do not accelerate the cooling process
with water, cold air or similar! For ratings, see the manufac t urer's information
of pipes and electric welding sleeves.
4. Maintenance
WARNING
Pull out the mains plug before maintenance and repair
work! This work may only be performed by qualified personnel. The unit REMS
EMSG 160 is entirely maintenance-free.
5. Action in Case of Trouble
5.1. Trouble:
Red power-on indicator lamp in the rocker switch „Power on" (1) does not
light up.
Cause: ● Unit not plugged in.
● Mains lead defective.
● Mains socket defective.
● Unit defective.
5.2. Trouble:
2,5 m/s²
No welding, yellow indicator lamp is not lighting.
Cause: ● Unit has not recognized sleeve. Sleeve not suitable.
5.3. Trouble:
Red indicator lamp „Error" (5) is lighting.
Cause: ● Welding process not finished properly, welding defective. Before
6. Manufacturer's Warranty
The warranty period shall be 12 months from delivery of the new product to the
first user. The date of delivery shall be documented by the submission of the
original purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which REMS is not responsible, shall be excluded from the warranty
Services under the warranty may only be provided by customer service stations
authorized for this purpose by REMS. Complaints will only be accepted if the
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
shall become the property of REMS.
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
seller under the warranty terms, shall not be affected. This manufacturer's
warranty only applies for new products which are purchased in the European
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
Convention on Contracts for the International Sales of Goods (CISG).
● No contact to electric sleeve. Welding lead defective.
● Sleeve plugs not connected with electric sleeve.
● Electric sleeve defective.
● Unit defective.
starting a new weld, the unit must be switched off and on again.
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