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Fiber Termination – 900μm
4.0
Note: When using a 900μm Fan-out/Breakout kit to
unjacketed 250μm fiber, follow the manufacturer's
instructions. After the kit is installed properly, the following
procedures for FastCAM termination are applicable. Tools
required for installation are a precision 8º angled cleaver,
99% isopropyl alcohol, lint free wipes, a fine-tipped felt pen,
a fiber stripper and a millimeter ruler or this Instruction sheet
marking template.
Slide the 900μm boot onto the fiber. (See Figure 10)
4.1
4.2
On a flat, clean surface with any curvature of fiber
pointing downward, a minimum of 35mm from the end of
the 900um buffered fiber, place three marks: an endpoint at
0mm, at 3.5 mm and 17 mm directly on the top (12 o'clock
position) of the fiber. (See Figures A1 and 11).
4.3
Strip the fiber to the 0mm mark by removing 5-10 mm at
a time. (See Figure 12)
4.4
Check the fiber integrity by bending the stripped end
slightly at 60 degrees. Clean the stripped fiber with an
alcohol wipe to remove any debris. (See Figure 13).
4.5
Set the stripped fiber onto the fiber holder such that the
3.5mm mark is at the entrance point of the fiber holder. (See
Figure A2)
4.6
Secure the fiber with the fiber holder doors to prevent it
from shifting and follow the cleaver manufacturer's
instructions. DO NOT ALLOW THE FIBER TO ROTATE
DURING THE CLEAVING ACTION (See Figure 14)
4.7
Press the cleaving anvil downward with steady even
pressure. Hold for 0.5-1.0 second only. (See Figure 15)
4.8
Cleave the fiber and remove it from the cleaving device
4.9
The wedge clips are engaged at shipment. If they have
become dislodged, squeeze the top and bottom of the
wedge clip, insuring it is inserted in the connector body. A
click will be heard for each wedge. (See Figure 16)
4.10
Insert the cleaved fiber into the rear of the connector.
Position the mark on the fiber parallel to the top center of the
connector body. Continue insertion at this aligned position
until the connection is made. Make a bend in the fiber to
maintain connection. (See Figure 17)
4.10A
OPTIONAL: Use the Visual Fault Locator (VFL)
as an aid to determine the cleaved fiber and stubbed
fiber are connected properly. (steps A.3 to A.4)
A.3
Remove the FastCAM connector dust cap and insert
the connector into the VFL. Turn the VFL power on and
there will be a red glow in Position 1 of the wedge clip.
(See Figure A3)
A.4
Insert the cleaved fiber into the rear of the connector.
Position the mark on the fiber parallel to the top center of the
connector body. Continue insertion at this aligned position
until the red glow dims in Position 1 of the wedge clip. Make
a bend in the fiber to maintain connection. (See Figures A4
and 17)
4.11
If used, remove the VFL. Maintaining a slight force on
the fiber, release the wedge clip by squeezing both sides
until the wedge clip dislocates itself from the connector
body. Remove the wedge clip. (See Figure 18)
Note: The ferrule's dust cap should remain in place until
you are ready to insert the connector.
4.12
Slide the boot up and over the rear of the connector
body. Termination is complete. (See Figures 19 and 20)
Fiber Termination – 2mm and 3mm
5.0
Tools required for installation are a precision 8º angled
cleaver, 99% isopropyl alcohol, lint free wipes, a fine-tipped felt
pen, a fiber stripper and a millimeter ruler or this Instruction
sheet marking template.
5.1
Slide 2mm or 3mm boot onto cable. (See Figure 21)
5.2
Remove a minimum of 70mm of cable jacket. (See Figure
22)
5.3
On a flat, clean surface with any curvature of fiber
pointing downward, a minimum of 35mm from the end of the
900um buffered fiber, place three marks: an endpoint at 0mm,
at 3.5 mm and 17 mm directly on the top (12 o'clock position) of
the fiber. See Figures A1 and 23).
5.4
Strip the fiber to the 0mm mark by removing 5-10 mm at a
time (See Figures 24 and 25)
5.5
Clean the stripped fiber with an alcohol wipe to remove any
debris. Check the fiber integrity by bending the stripped end
slightly at 60 degrees. (See Figure 26)
5.6
Set the stripped fiber onto the fiber holder such that the
3.5mm mark is at the entrance point of the fiber holder. (See
Figure A2).
5.7
Secure the fiber with the fiber holder doors to prevent it
from shifting and follow the cleaver manufacturer's instructions.
DO NOT ALLOW THE FIBER TO ROTATE DURING THE
CLEAVING ACTION (See Figure 27)
5.8
Press the cleaving anvil downward with steady even
pressure. Hold for 0.5-1.0 second only. (See Figure 28)
5.9
Cleave the fiber and remove it from the cleaving device
5.10
The wedge clips are engaged at shipment. If they have
become dislodged, squeeze the top and bottom insuring the
wedge clip is inserted into the connector body. A click will be
heard for each wedge. (See Figure 29)
5.11
Insert the cleaved fiber into the rear of the connector.
Position the mark on the fiber parallel to the top center of the
connector body. Continue insertion at this aligned position until
the fiber is fully inserted to the mark. Make a bend in the fiber to
maintain connection (See Figure 30)
5.11A
OPTIONAL: Use the Visual Fault Identifier (VFL) as
an aid to determine the cleaved fiber and stubbed fiber are
connected properly. (steps A.3 to A.4)
A.1
Remove the FastCAM connector dust cap and insert the
connector into the VFL. Turn the VFL power on and there will be
a red glow in Position 1 of the wedge clip. (See Figure A3)
A.2
Insert the cleaved fiber into the rear of the connector.
Position the mark on the fiber parallel to the top center of the
connector body. Continue insertion at this aligned position until
the red glow dims in Position 1 of the wedge clip. Make a bend
in the fiber to maintain connection. (See Figures A4 and 30)
5.12
If used, remove the VFL. Maintaining a slight force on the
fiber, release the wedge clip by squeezing both sides until the
wedge clip dislocates itself from the connector body. Remove
the wedge clip. (See Figure 31)
Note: The ferrule's dust cap should remain in place until you are
ready to insert the connector.
5.13
Fan Kevlar around connector. (See Figure 32)
5.14
Grip Kevlar on both sides of the connector to maintain
tension. Partially screw boot onto back of connector. Cut Kevlar
from around the connector.
(See Figure 33)
5.15
Complete threading the boot onto the connector. (See Figure
34)
5.16
Termination is complete. (See Figure 35)
For Technical Assistance Call:
1-800-722-2082
DI-109-49991-20A
www.leviton.com/ns
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