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Installation instructions:
1.)
Disassemble the rear bumper and the reinforcement (foam part). Disassemble the silencer und the rear heat
protection sheets. Remove the boot floor cover.
2.)
Attach the side parts 4 and 5 to the base part 1 at point "a" using the M10x35 bolts, 10.5x25x3 washers and M10
nuts with a tightening torque of 10 Nm.
Hold the pre-assembled towing device against the vehicle. Position the side parts 4 and 5 underneath the chassis
beam and the bore holes "b" underneath the rear transverse beam. Position the nose pieces "c" at the rear panel
and symmetrically align the towing device to the vehicle. Now transfer / mark the bore holes "b", "d" and "e" onto
the vehicle body.
Remove the pre-assembled towing device and drill the transferred bore holes "b", "d" and "e" ø12 mm and
deburr them.
Vertically transfer / mark the bore holes "b" onto the upper bar of the rear transverse beam. Drill the transferred
bore holes "b" ø12 mm and deburr them.
Vertically transfer / mark the bore holes "d" onto the floor of the boot. Drill the transferred bore holes "d"
ø22 mm and deburr them .
3.)
Insert the spacer tubes 9 (21x4x65) into the rear transverse beam at point "b", place the plate 6 onto the rear
transverse beam and insert the M10x140 bolts through the plate 6, the rear transverse beam and the spacer tubes
9.
Hold the pre-assembled towing device and the connections 2.1 and 2.2 against the vehicle and loosely attach them
at point "b" using the 10.5x25x3 washers and M10 nuts.
Insert the shackles 8 through the lower apertures in the chassis beam and loosely attach the side parts 4 and 5
using the M10x35 bolts and 10.5x25x3 washers.
Insert the spacer tubes 10 (21x4x58) into the chassis beam at point "d", place the shackles 7 over them and insert
the M10x90 bolts. Now loosely attach the side parts 4 and 5 using the 10.5x25x3 washers and M10 nuts.
Push the ball bar 3 between the plates at point "f" and attach it using the M12x75 bolts, 12.5x30x3 washers and
M12 nuts.
4.)
Align the towing device and tighten all the nuts and bolts.
Tightening torque for M10 at point "a", "b", "d" and "e" = 40 Nm
Disassemble the ball bar 3.
5.)
Saw the hatched area out of the underside of the bumper reinforcement (foam part) as indicated on diagram X.
Assemble the bumper reinforcement in the rear transverse beam.
6.)
Saw the hatched area out of the underside of the bumper as indicated on the supplied template 21. Place and fix
the template on the inside of the bumper for this task. The line "Y0" corresponds to the middle of the vehicle. Now
assemble the bumper to the vehicle.
Assemble the silencer and the rear heat protection sheets at the vehicle. Attach the boot floor cover.
7.)
Push the ball bar 3 between the plates at point "f" and attach it using the M12x75 bolts, 12.5x30x3 washers and
M12 nuts. The socket holder 11 is also attached here.
Tightening torque for M12 at point "f"
= 95 Nm
Subject to alteration.
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