7. Reassemble all valves on the valve system base plates.
Tightening torque: 0.5 ± 0.1 Nm
13.3 Assembling the AV-EP pressure regulator on a base plate
Damage to the AV05-EP pressure regulator!
If you place the AV05-EP on the base plate incorrectly, the spring contact pins
(44) can bend.
Place the AV05-EP on the base plate so that the spring contact pins are first
u
inserted into the recesses.
1.
AV03-EP
1.
44
AV05-EP
AV05-EP
Fig. 16: Assembling the AV-EP pressure regulator on a base plate
1. Place the AV-EP on the rotational axis as follows (see Fig. 16):
- AV03-EP: onto the rotational axis at an angle
- AV05-EP: insert the spring contact pins into the recesses from above and
slide towards the rotating axis.
2. Fold down the AV-EP so that it rests on the AV-EP base plate. Make sure the
seal (45) is positioned correctly in the pressure regulator.
3. Tighten the two captive screws.
Tightening torque: 0.5 ±0.1 Nm
AVENTICS™ AV-EP | R414007537-BAL-001-AB | English
NOTICE
2.
2.
3.
T8
±0,1
M
= 0,5
D
45
13.4 Assembling or changing the pneumatic push-in fitting on
the AV-EP base plate
Danger of injury due to loose PUR tubing!
The push-in fittings are only suitable for PUR tubing if additional stiffener
sleeves have been inserted in the ends of the PUR tubing.
Use only AVENTICS stiffener sleeves with the following material numbers:
u
- 8183040000: Ø 4 x 0.75
- 8183080000: Ø 8 x 1
- 8183050000: Ø 5 x 0.9
- 8183120000: Ø 12 x 1.5
- 8183060000: Ø 6 x 1
Straight and 90° angled push-in fittings are available to connect pneumatic oper-
ating lines to base plates. Push-in fittings are only included in the scope of deliv-
ery of valve systems assembled at the factory. Push-in fitting replacement is
shown in Fig. 17. Steps 1 and 2 are omitted for initial assembly.
AV03-EP
AV05-EP
Nm
Fig. 17: Replacing pneumatic push-in fittings
13.5 Assembling the valve system
1. Re-assemble the valve system on the mounting surface (see Fig. 11).
2. Move the valve manual overrides to position 0 and re-establish the electrical
and pneumatic connections to the valve system (see R412018507, Valve Sys-
tem Assembly and Connection).
13.6 Connecting the AV-EP pneumatics
13.6.1 AV-EP for single pressure control
46
13.6.2 AV-EP for pressure zone control
All pneumatic connections are run through the base plate.
CAUTION
4.
1.
1.
The operating pressure and exhaust are run
through the base plate.
1. Connect output connection 2 (46) to
your compressed air consumer or com-
pressed air accumulator via the operating
line.
2. Provide unused connections with blank-
ing plugs.
- Blanking plugs for Ø 6: material number
2123206000
- Blanking plugs for Ø 8: material number
2123208000
2.
3.
34