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Metabo Mega 400-50 W Manual Original página 10

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4.5 Hazard generated by insufficient
personal protection gear!
– Wear hearing protection.
– Wear protective goggles.
– Wear a breathing mask for applications
generating dust or when harmful gases, mist or
vapours are generated.
– Wear suitable work clothes.
– Wear non-slip footwear.
4.6 Hazard generated by tool defects!
– Keep tool and accessories in good repair.
Observe the maintenance instructions.
– Prior to each use check the tool for any eventual
damage: Before continuing to use the tool,
safety devices, protective devices or lightly
damaged parts must be carefully inspected for
correct and proper operation. A damaged
device must only be reused after it has been
correctly repaired.
– Check to see that all moving parts work properly
and do not jam. All parts must be correctly
installed and fulfil all conditions necessary to
ensure perfect operation of the unit.
– Damaged protection devices or parts must be
repaired or replaced by a qualified specialist.
4.7 Additional Safety Instructions
– Please also observe the special safety
instructions in the respective chapters.
– Observe any particular health and safety or
accident prevention regulations governing the
use of compressors and compressed air tools.
– Observe the legal provisions for the operation of
systems requiring monitoring.
– Keep in mind that escaping condensate and
other consumables contaminate the
surrounding area and may trigger damage to the
environment during operation and storage of the
tool.
– Consider environmental conditions:
4.8 Symbols on the machine (depends
on model)
Read the operating instructions.
Warning of personal injury by touching hot
parts.
Wear eye goggles
Warning of automatic startup.
Danger - electrical voltage.
Guaranteed sound power level.
Observe direction of rotation.
4.9 Safety devices
Safety valve
The spring-loaded valve (4) reacts if the permitted
maximum pressure is exceeded.
5. Overview
See page 2.
1 compressor
2 pressure vessel
3 condensate outlet
4 safety valve
5 manometer control pressure
6 pressure regulator
7 manometer boiler pressure
8 ON/OFF Switch
9 air filter / air filter housing
10 oil sealing plug *
11 oil inspection glass *
12 oil discharge plug *
10
13 connection for compressed air (quick
coupling, not pre-mounted), unregulated
compressed air *
14 V-belt protective grid *
15 transport handle *
16 cable winder *
17 Filter pressure reducer
18 Compressed air oiler
19 Compressed air inlet (quick coupling),
controlled, filtered, oil-free compressed air
20 Compressed air inlet (quick coupling),
controlled, oiled compressed air
* depends on model / equipment
6. Commissioning
6.1 Assembly (depending on model)
1. Mount the tyres as shown (see fig. A, page 3).
2. Mount the compressed air connection (13) as
shown (see fig. B, page 3).
6.2 Check condensate outlet
Ensure that the condensate outlet (3) is closed.
6.3 Check oil level
Check the oil level of the compressor at the
inspection glass (11) . If necessary fill the oil until
the middle of the oil inspection glass (11). Oil
quality see chapter 12. Technical Data.
1. Unscrew the oil plug (10) .
2. Fill the oil until the middle of the oil inspection
glass (11) or the marking.
3. Screw back in the oil plug (10).
6.4 Fill in Pneumatic Oil
(see fig. C, page 3).
1. Unscrew compressed air oiler (18).
2. Fill in pneumatic oil: the oil level has to be
between the two markings.
3. Close compressed air oiler (18) again.
6.5 Installation
The positioning site of the device has to meet the
following requirements:
– Dry, protected from frost
– Stable, horizontal and even surface
Danger!
Wrong positioning might cause serious accidents.
– Secure the device against rolling away, tilting
and slipping.
– Safety installations and operating elements
have to be easily accessible at any time.
– Do not place the device on its side. Oil might
leak!
6.6 Transport
– Do not place the device on its side. Oil might
leak!
– Do not pull the device from the hose or mains
cable. Transport the device at the transport
handle (15).
7. Operation
7.1 Power-supply connection
Danger! High voltage.
Operate the device in dry surroundings only.
Operate the device only at a power source
meeting the following requirements: Wall sockets
installed according to regulations, earthed and
tested; fuse protection according to the technical
data.
Position power supply cable so it does not
interfere with the work and is not damaged.
Check every time if the device is switched off,
prior to plugging the mains plug into the socket
outlet.
Protect power supply cable from heat, aggressive
liquids and sharp edges.
Use only extension cables with sufficient core
cross-section (see chapter 12. Technical Data).
Use extension cables for outdoor areas. When
working outdoors, only use the correspondingly
marked extension cable approved for this
purpose.
Do not switch off the compressor by pulling the
mains plug, but use the ON/OFF switch.
Always install an RCD with a maximum trip
current of 30 mA upstream.
For three-phase version: Check
direction of rotation!
Depending on the phase configuration it is
possible that the motor rotates in the wrong
direction. This may damage the device. Therefore
check the direction of rotation after every new
connection: The pulley of the compressor has to
rotate in direction of the arrow (on the V-belt
protective grid (14)).
In case of wrong direction of rotation, the phases
at the mains plug have to be swapped.
1. Disconnect the mains plug.
2. Swap the phases as shown using a
screwdriver (see fig. D, page 3): Push the
switch a bit inwards using a screwdriver and
turn by 180!.
7.2 Generate compressed air
1. Switch on the device using the ON/OFF switch
(8) and wait, until the maximum boiler
pressure has been reached (compressor
switches off). The boiler pressure is shown at
the boiler pressure manometer (7).
Attention!
The set control pressure must not exceed the
maximum operating pressure of the connected
compressed air tools!
2. Set the control pressure at the pressure
reducer (6). The current control pressure is
shown at the control pressure manometer (5).
3. Connect the compressed air hose at the
compressed air inlet:
– Compressed air inlet (13) for uncontrolled,
unfiltered compressed air
– Compressed air inlet (19) for controlled,
filtered, oil-free compressed air
– Compressed air inlet (20) for controlled,
filtered, oiled compressed air (set oil quantity
at the setting screw (see fig. E, page 3).)
4. Connect the compressed air tool. Now you
can work with the compressed air tool.
5. Switch off the tool if you don't want to continue
working immediately. Afterwards pull the
mains plug.
6. Drain the condensed water of the pressure
vessel at the condensate outlet (3) on a daily
basis.
8. Care And Maintenance
Danger!
Prior to all servicing:
Switch machine off. Disconnect the mains plug.
Wait until the device has stopped. Ensure that
there is no more pressure on the device and all
used compressed air tools and accessories.
Leave the device and all used compressed air
tools and accessories to cool down.
After to all servicing:
Put back into operation and check all safety
installations. Ensure that there are no tools or
similar at or in the device.
Repair and maintenance work other than
described in this section should only be carried
out by qualified specialists.
8.1 Important information
Maintenance and test have to be planned and
carried out in accordance with the legal

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