ASSEMBLY
To reduce the risk of injury, always
WARNING
unplug tool before changing or
removing accessories.
To reduce the risk of injury when grinding, always
use properly installed guards.
Removing/Installing/Adjusting the Guard
This tool is shipped with a guard. The guard must be
used when using the tool as a grinder. The guard may
be removed when using tool as a sander.
1. To remove the guard, unplug tool and remove any
accessories from spindle.
2. Press in the guard lock lever and rotate the guard
to line up the tabs on the grinder with the slots in
the guard.
3. Press in the lock lever and lift the guard straight
up and away from the tool.
4. To install the guard, unplug the tool and remove
any accessories from the spindle.
NOTE: Use only 4-1/2" grinding wheels with 4-1/2"
guards (available as an accessory). Use only 5"
grinding wheels with 5" guards.
5. Line up the tabs on the grinder with the slots in
the guard.
6. Press in the guard lock lever and press the guard
onto the tool.
7. To adjust the guard, press in the guard lock lever
and rotate the guard to one of five detent slots.
WARNING! Always adjust the guard to provide the
operator with maximum protection while operating.
To reduce the risk of injury, always
WARNING
use a side handle when using this
tool. Hold securely.
Installing Side Handle
The side handle may be installed on either side of
the gear case. Position the side handle in the loca-
tion which offers best control and guard protection.
To install, thread side handle into side handle socket
and tighten securely.
the use, care and protection of grinding wheels.
Use grinding wheels, and accessories that are:
• correct size as written on tool's nameplate.
• rated at or above the RPM listed on the tool's nameplate.
• correct accessory, wheel type and grit for the job.
Grinding is the cutting action of thousands of abrasive
grains on the face of a grinding wheel. When grinding
metals such as steel and iron, choose an aluminum
oxide grinding wheel. Select a silicon carbide grinding
wheel for stone and concrete. Use cotton reinforced
wheels for non-ferrous metals.
Type 1 Reinforced 1/8" thick or less Cut-Off Wheels
are suited for small cut-off and shallow notching
operations only. Always handle wheels carefully to
avoid damage. Before installing any wheel, always
inspect it for cracks. If wheel is cracked, discard it to
prevent others from using it.
Grinding/cut-off wheels should be protected from:
• wetness and extreme humidity
• any type of solvent
• extreme changes in temperature
• dropping and bumping
Grinding and cut-off wheels should be stored:
• in an organized way so wheels can be removed
• with their safety information
Grinding and cut-off wheels should NOT be dropped,
rolled or bumped.
Discard wheels that have been dropped, rolled,
bumped, subjected to extreme changes in tempera-
ture, or come into contact with solvents or wetness.
at least equal to the maximum speed marked on
the power tool. This speed is based on the
strength of the wheel, allowing for a reasonable
measure of safety. It is not meant to imply a best
or most efficient operating speed. Do not exceed
the Maximum Safe Operating Speed.
Make sure the wheel does not extend beyond the
bottom of the guard. Threaded hub grinding wheels
may require a deeper guard (see "Accessories").
1. Unplug the tool. WARNING! Always unplug tool
Operator's Zones
2. Properly position the guard.
3. Wipe the flange, flange nut and spindle to remove
4. Place the flange on spindle, as shown.
24
To reduce the risk of injury, the
WARNING
operator should be instructed in
Grinding Wheel Selection
Care of Grinding & Cut-Off Wheels
without disturbing or damaging other wheels
Only use accessories with Maxi-
WARNING
mum Safe Operating Speed rated
Installing/Removing Grinding Wheels
before changing or removing accessories.
dust and debris. Inspect the parts for damage. Re-
place if needed. Use only MILWAUKEE mounting
hardware designed for your tool.
Flange nut
Grinding wheel
Flange
Spindle