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4. It is recommended to leave a small gap be-
tween the nut and the thread to prevent wear
on the equipment.
Note: If an overload occurs (red LED flashing),
unwind one turn and repeat the process until
there is no overload. If on the other hand the-
re is too little heat intensity, try adding one
more turn.
Heat shrinking of hail dents/li-
ght dents in sheet metal
1. Set up the wire so that it is as in the diagram
above.
2. Hold the induction wire at a distance of 1.25
to 2.5 cm above a dent, move it in a small cir-
cular motion and gradually bring it closer to
the dent, but not beyond the outer side of the
dent crown. As soon as the dent shrinks, quickly
remove the induction wire and cool the trea-
ted dent with a damp cloth. If the dent is going
inwards, you are not heating it sufficiently
around the outer side of the crown. Repeat the
process until the dent is completely repaired.
If smoke is released from the dent, imme-
diately remove the induction wire from the
spot. Be careful also in case of white and li-
ght-coloured enamels. To release a joint
body from a shaft housing and firm sea-
ting sensors as well as to remove ball joints:
1. Insert one end of the induction cable throu-
gh one of the electrodes and tighten the
clamping screw
2. Wrap the wire at least 3 times around the
workpiece to be extended.
3. Insert the other end through the remaining
open electrode and tighten the clamping
screw.
4. Switch on the induction heater.
5. Heat the workpiece sufficiently to be able to
remove the hinged body.
6. Release the on/off switch and loosen the
two retaining screws to remove the induction
cable.
Round induction coil
Used to remove adhesives, adhesive foils, gra-
phics, stickers, small sidewall protection strips
and barcodes. Removal of glued parts:
1. Insert both ends of the induction coil throu-
gh the electrode and tighten the clamping
screws.
2. Switch on the induction heater.
3. Hold the induction coil for a couple of se-
conds at the end of the workpiece to be re-
moved. As soon as one end comes loose, pull it
out with constant pressure from the part to be
removed. Place the coil back on the workpiece
by moving it downwards over the workpiece
while keeping pressure on it until the workpiece
has been completely removed.
Faults
1. The heater switches off if it overheats, but
the electrodes do not have overheat protec-
tion. For this reason there is a duty cycle (see
safety regulations).
· 8 ·
REF.54522
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