Pump element
1 With wrist pin anchor (13) still in vise,
align the crank rod/eccentric assembly (7)
holes with the wrist pin anchor (13)
holes († Fig. 8, page 11).
2 Install wrist pin bushings (12)
through crank rod (7) and into wrist
pin anchor (13).
3 Apply medium strength threadlocker to
threads of pivot screws (11).
4 Insert and thread pivot screws (11)
into crank rod (7).
5 Torque pivot screws (11) to a torque of
110–125 in lbf (12–14 Nm).
Pump housing
1
Install retaining ring (41), ball bearing (42)
and shaft seal (43) into pump housing (37)
if removed during disassembly.
2 Lower crank rod assembly (7)
into pump housing (37).
(† Fig. 7, page 11).
3 Install back up washer (52), O-ring (53)
and O-ring (54) on outlet pin nut (55)
(† Fig. 6, page 10).
4 Thread outlet pin nut (55) into pump
housing (37) and over arms of
outlet pin (8). Torque to
30–35 ft.lbf (40–47 Nm).
Pump shaft assembly
1 While aligning key (39) with crank
eccentric key way, slide shaft (40) into
crank eccentric (5) († Fig. 7, page 11,
Fig. IPB 1, page 16 and
Fig. IPB 2, page 17).
2 Install retaining ring (48)
on pump shaft (40).
3 Install bearing cover (46) on pump
housing (37).
4 Insert and thread screws (44) with lock
washers (45) into bearing cover (46) and
pump housing (37).
NOTE
Use tool T1 to tap pump shaft (40) into
crank eccentric (5) until end of
pump shaft (40) is aligned with
pump housing (37) († Fig. 7, page 11).
Motor and manifold
1 Install new cover gasket (36) on pump
housing (37) († Fig. 6, page 10).
2 Install screws (33) with gaskets (34)
into housing cover (35).
3 Torque screws (33) to a torque of
10–15 in lbf (1–2 Nm).
4 Insert and thread housing tube (60) into
pump housing (37).
5 Install hydraulic motor (71) on pump
housing (37) († Fig. 5, page 10).
6 Thread hydraulic motor mounting
screws (73) with lock washers (72) into
pump housing (37).
7 Torque mounting screws (73) to a torque
of 50–55 ft.lbf (67–74 Nm).
8 Install O-rings (70) in motor (71).
9 Place manifold (65)
on hydraulic motor (71).
10 Tighten four manifold mounting
screws (64) into manifold (65).
11 Torque screws to 20–25 ft.lbf
(27–33 Nm).
12 Install solenoid valve cartridge (66)
into manifold (65).
13 Torque solenoid valve (66) to a torque of
25–30 ft.lbf (33–40 Nm).
14 Install pressure control valve (69)
in manifold (65).
15 Torque pressure control valve (69)
to a torque of 35–40 ft.lbf (47–54 Nm).
16 Install flow control valve (68)
in manifold (65).
17 Torque flow control valve (68) to a torque
of 35–40 ft.lbf (47–54 Nm).
18 Fill crankcase with 10 oz. (0.29 l)
SAE 10W30.
19 Install crank case oil dip stick and torque
to 10–15 in lbf (1–2 Nm).
14