V I . D I S A S S E M B LY A N D A S S E M B LY
FRAME SEPARATION
1. Arrange the front wheel(s) in a straight forward-facing position.
2. With the seat and batteries removed (see Disassembly Procedures on previous page), lower the tiller and
tighten the tiller adjustment knob. See fi gure 14 or 22.
NOTE: The pivoting tiller is equipped with a mechanism that will lock the front wheels in place when the tiller
is completely lowered and secured.
3. Remove the frame lockup pin (Model 104 only) See fi gure 23.
4. Lift up on the frame release lever, (OR, lift the seat post for model 104) and pivot the rear section backwards,
until the frame hooks are no longer resting on the lower frame tube.
5. Slowly separate the two sections.
ASSEMBLY
1. Position the front and rear sections of your scooter as shown in fi gure 23.
2. Use the frame release lever (or the seat post for model 104) to lift the front section as you align the frame
hooks of the front section with the lower frame tube of the rear section. See fi gure 23.
3. Once the frame hooks are over the lower frame tube, lower the front section and pivot the rear section
simultaneously. This will engage the frame lockup automatically for all models except 104. For model 104,
you will also need to reinstall the frame lockup pin to complete the body assembly.
4. Raise the tiller and fully tighten the tiller adjustment knob.
5. Reinstall the batteries to the battery wells.
6. Properly connect all the battery harnesses. See fi gure 11.
7. Secure the battery tie-down strap. For model 104, also reconnect both front-to-rear harnesses.
8. Reinstall the battery shroud.
9. Reinstall the seat and rotate it into place.
WARNING! After assembly, make absolutely certain the tiller lock knob is in the unlocked
position before driving the scooter.
Figure 23. Frame Release Lever (Style A) and Frame Release Lockup Pin (Style B)
32
IDENTIFICATION KEY
1.
FRAME HOOK
2.
LOWER FRAME TUBE
A
B
1
2
Mid-size Scooter Series