Servicing The Tool; Service Kit - avdel AV 50 73435-02000 Manual De Instrucciones

Servicing the Tool

IMPORTANT - READ SAFETY INSTRUCTIONS ON PAGE 3 AND 4. THE EMPLOYER IS RESPONSIBLE FOR
ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE APPROPRIATE PERSONNEL. THE
OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY
TRAINED. THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
Daily

Check placing tool, hoses and quick couplers for oil leaks.

Worn or damaged hoses and couplings should be replaced.
 Check that the stroke of tool meets the specification.
 Check that the pump pull / advance pressure relief valve is functioning correctly.

Check for worn anvil indicated by score marks on the installed collar. This can also be confirmed by referring to
the installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.
Weekly
 Dismantle and clean the nose assembly especially the jaws as described in the relevant nose assembly
datasheet.

Check for oil leaks in placing tool, hoses and quick couplers.
Annually or every 150k operations

Every 150,000 cycles the tool should be completely dismantled and new components should be used where
worn, damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated
with MolyKote ® 111 grease before assembling.

Service Kit

For a complete service the following Service Kit is available:
PART NUMBER DESCRIPTION
07005-10118 Quick Coupler - Male
07005-10120 Quick Coupler - Female
07900-00974 AV50 Piston Seal Sleeve
07900-00975 AV50 Piston Seal Plunger
07900-00976 AV50 Piston Extractor
07900-00977 AV50 Piston Bullet - Front
07900-00980 AV50 Ejector Cap Tool
The following standard tools are also required:
 Allen Key: 2.0 / 2.5 / 3.0 mm

Open End Flat Spanner: 12 / 14 / 18 / 24 / 55 mm A/F

PTFE Tape: 10 mm

Engineers Vice with Jaw Guards – 150 mm
10
SERVICE KIT: 73435-99990
PART NUMBER
07900-00997
07900-00998
07900-01024
07001-00596
07992-00020
07900-00755
07900-00756
DESCRIPTION
AV50 Piston Extraction Rod
AV50 Piston Extraction Sleeve
AV50 Seal Gland Removal Tool
M5 x 35 Skt Cap Head Screws
Grease – MolyLithium EP3753
®
Grease – Molykote 111
Loctite ® 243 Threadlocker