Routine Maintenance - Ingersoll Rand UP5S 11 Instalación, Operación Y Mantenimiento

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UP SERIES MAINTENANCE SCHEDULE

PERIOD

Each 24 hours

Check the coolant level and

operation��

replenish if necessary��

Visual check of

Report immediately, contact

Ingersoll Rand authorized

machine

for any leaks, dust

distributor for assistance if in doubt��

build

up or unusual noise or

vibration��

When compressor is

Drain air receiver of condensate,

receiver mounted��

or check that automatic drain is

operating��

Visual check condition

Blow clean if needed��

of package pre–filter��

If the air filter indicator

Check the condition of filter��

locks into the red

Change the air filter if needed��

position before the

Dusty environments require more

2000 hour/

frequent replacement or, optional

1 year change out

high dust filter��

period��

(The indicator sould be checked with

the unit stopped��)

First 150 hours��

Change the coolant filter��

Each month or 100

Remove and clean package pre-filter,

hours��

replace if needed��

Check the cooler(s) for build up of

foreign matter��

Clean if necessary by blowing out

with air or by pressure washing��

1000 hours:

Analyze food grade lubricant (Ultra FG)

Each year or 2000

Change the coolant filter��

hours��

Check motors with grease fittings

and grease bearings per motor data

tag��

Check scavenge screen for blockage,

clean if required��

Change the separator cartridge��

Change the air filter element��

Take coolant sample for fluid analysis

(Ultra\Ultra EL)��

Change the package pre–filter��

Check the inlet valve flapper,

recondition as necessary��

Visual check of drive belts and

tensioning gas spring��

RELEASED 20/Jul/2016 17:56:55 GMT

MAINTENANCE

PERIOD

Pressure vessel

Separator vessel and air receiver

inspection frequency

when fitted��

may be otherwise

Fully inspect all external surfaces,

defined by local or

and fittings��

national legislation��

Report any excessive corrosion,

mechanical or impact damage,

leakage or other deterioration��

Every 6000 hours

Replace food grade lubricant (Ultra

FG)��

Check and replace all items included

within 2000 hour service��

Every two years or

Change drive belt and gas spring��

8000 hours��

Check and replace all items included

within 2000 hour service��

Fit the following reconditioning parts

as appropriate:

Solenoid valves, Inlet valve kit,

Minimum Pressure valve kit,

Thermostatic Valve Kit��

Replace Premium Coolant (Ultra) at

which ever interval occur first

16000 hours or every

Replace Extended-life Premium

3 years

Coolant (Ultra EL)

Every 4 years or 16000

Replace all hoses��

hours��

Strip, clean and re–grease motor

bearings on motors with grease

fittings��

Replace sealed bearing on motors

without grease fittings��

Fit replacement electrical contactor

tips��

6 years/16000 hours

Separator tank��

or as defined by local

Remove the cover plate and any

or national legislation��

necessary fittings��

Clean the interior thoroughly and

inspect all internal surfaces��