Troubleshooting - RIDGID RP 10-S Manual De Instrucciones

Operating Instructions
For your own safety and before using this equipment, read these instructions and the accompanying safety
booklet carefully. If you are uncertain about any aspect of using this tool, contact your RIDGID distributor
for more information. The RP 10-S is designed for use with the majority of Press Fit jaws available on the
market. The tool is designed to make Press Fit connections on couplings using jaws meeting
the specifications of the fitting manufacturer. Follow fitting manufacturer's recommendations on proper
crimping procedures. The use of this tool for any other application not specifically approved by RIDGID may
damage the tool, jaws or fitting and/or cause personal injury.
Keep these instructions together with the tool.
Specifications:
Model: ........................................................................................... RP 10-S
Length w/out jaws: ......................................................................... 495mm
Width: ............................................................................................... 95mm
Height: ............................................................................................ 255mm
Weight: .............................................................................................. 5.1kg
Technical data: ........... Class II construction 230V, 3,3A 3000 rpm @ 700W
S3 10% 10 min is the duty cycle rating for the RP10-S. At maximum capacity
this corresponds to a cycle time of 4 seconds load and 36 seconds without
load. This is equivalent to 15 crimp cycles during a 10 minute period.
Crimping force: ........................................................................... Min. 32KN
Capacity: ................................................................................. 12 – 108mm
Operating temperature range: ............................................. -20°C to +50°C
Before using your RIDGID Press Fit tool:
• Check for any transport damage. Any damage should be reported immediately to
the forwarders.
• Check that all parts are included with the Press Fit tool.
• Check that the correct power cord and plug for your supply has been fitted.
• Check that the voltage on the nameplate is the same as your supply
Any repairs or Service to the RIDGID Press Fit tool must only be made by an
approved RIDGID Press Fit Service Centre.
All people involved in the working process must keep hands and fingers away from
the jaws! Unplug tool when not in use, before service or during setup or accessory
change. Avoid unintentional starting. Keep people away from working area.
Explanation of pictograms
General warning symbol
Operating the RP 10-S Press Fit tool.
Fitting of the jaws (See Fig. 1)
• Rotate the lock pin (Fig. 1 ref 1) positioned at the R/h side of the jaw holder 180°
to open the jaw mounting pin, and pull out the lock pin.
• Insert the correct jaw (Fig. 1 ref 2) (size and specification of the fitting) into the
jaw-mounting opening.
• Insert the lock pin into the hole situated in the jaw side plate, and firmly close the
lock pin by positioning it back into the original position (Fig. 2).
Performing the Press Fit action
• Check that the correct jaws have been fitted for the joint that is going to be
pressed.
• Connect the tool to a power source, and place the jaws over the fitting
• Press the ON/OFF switch (Fig. 1 ref 3) to start the Press Fit cycle.
Important: Keep fingers and hands away from jaws during pressing cycle!
• Wait until the complete pressing cycle has been completed.
• The tool features an automatic pressing facility. This ensures a full pressing cycle
at all times. For safety reasons, the automatic pressing facility only engages after
having reached a specific counter force (after approx. 1 second). Until then, the
pressing process can be interrupted at all times by releasing the ON/OFF switch. If
Operating instructions:
Read manual Risk of crushing
you release the ON/OFF switch before the automatic pressing facility engages, the
piston will stop at the position it has reached.
• If the pressing cycle was not completed correctly an audible warning will sound
to inform the operator of the error. See TROUBLESHOOTING.
Important: In order to ease the load of the machine in a dangerous situation you
should firmly press the yellow pressure relief button (Fig. 1 ref. 5). The
hydraulic pressure decreases, the piston retracts and the pressure on the tool as
well as the jaw will be relieved.
Rotating the jaw holder
• The jaw holder can be rotated through 180° (Fig.3)
• Push the crown (Fig. 1 ref 4) on the jaw holder outwards to rotate the head of the
Press Fit tool to the required position. Note: the head is only locked in the vertical
position.

TROUBLESHOOTING

Audible Signal Possible Causes
Continuous tone Insufficient ram force
at end of press cycle
for 5 sec. Power interruption
Five short beeps at 20000 cycles exceeded
end of press cycle
Continuous beeps 22000 cycles exceeded
at end of press cycle
Failure of internal electronics
Continuous beeps when Failure of internal electronics
when tool is plugged
into power socket
• If a power failure interrupts the pressing cycle, press the manual release switch
(Fig. 1 ref 5) to reopen the jaws and remove the tool from the pipe.
• Whenever a pressing cycle is not fully completed, either due to a power failure or
after the acoustic alarm has been activated, the complete procedure must be
repeated.
• It is strongly recommended to never attempt to repeat a pressing cycle that has
been interrupted. This may lead to damage to the joint and possible leakage. The
joint should be cut out and replaced by a new one.
• The use of jaws not specifically designed for pressing the fittings being used may
lead to damage and incorrectly compressed fittings.
Contact your RIDGID Press Fit Service Centre for any malfunction not covered in
this instruction manual.
MAINTENANCE
Always disconnect the tool from the power supply before performing any
maintenance.
Daily
- Clean the Press Fit tool with a soft cloth. Do not use detergents to clean the
crimping tool. Check the condition of the cable and plug daily for damage, and if
damage occurs do not use the tool and have the line cord replaced with an
identical part by an authorized service station.
Every 20000 pressings (or every 3 years)
- The Press Fit tool must be sent for inspection and maintenance to the nearest
authorized RIDGID Press Fit repair centre for safety reasons. After 20000 cycles a
warning signal will indicate that the tool should be serviced (see troubleshooting)
- The repair centre will fully overhaul the tool and inspect that it is operating
correctly.
- Any unauthorized modifications and/or repairs will invalidate the warranty.
Storage
- Before storing the tool for long periods clean the tool thoroughly and wipe clean.
- Keep the tool away from moisture and heat, and do not expose the tool to extreme
temperatures.
- Keep away from children.
- The RIDGID Press Fit tool is made of numerous metal and plastic parts. Ensure
that the tool is correctly disposed of in accordance with local regulations.
Remedy
Repeat cycle. If problem remains
send tool to RIDGID. Press Fit
Tool Service Centre
Send tool to RIDGID Press Fit
Tool Service Centre as soon as
possible
Send tool to RIDGID Press Fit
Tool Service Centre. Do not
continue using tool.
Send tool to RIDGID Press Fit
Tool Service Centre