Machine Maintenance; Daily Maintenance; Weekly Maintenance - Bollhoff RQ P1000 Manual Del Usuario

EXE P1000 2000 3000 6-05:48 PAGES

3. Machine maintenance

During maintenance the tool must be disconnected from the source of compressed air!

3.1. Daily maintenance

Daily, before starting work, apply several drops of lubricating oil (we recommend hydraulic oil HYSPIN
AWHM 32 CASTROL) into the air inlet of the tool, on condition there is no lubricating device connected
in the air distribution. Check the tool for air leakage, if necessary replace damaged hoses and clamps.
If the pressure regulator is not equipped with a filter, blow through the air hose before its connection
to the tool in order to get rid of impurities and water. If the pressure regulator has a filter, dry it out.
Check whether the fixed nose-piece corresponds to the Blind rivet diameter and that all screw threads
and joints are tightened properly.
Check whether the holes for passage are really empty. If it is not so, it is necessary to remove the damaged
part, clean the hole or replace the damaged part with a new one, see paragraph 3.2. weekly maintenance.

3.2. Weekly maintenance

Cleaning and replacement of worn or non-functional
parts.
Disassembly (fig.1 and fig.2):
I
Disconnect the tool from the source of compressed air,
I
Unscrew the front nose-piece (fig.1 - pos.9) by
means of a spanner
I
Remove the scraper ring (fig.2 - pos.5) from the
recess of the backnut (fig.2 - pos.6)
I
Set the spanner no.17 onto the clamping sleeve (fig.2 - pos.3)
I
Set the spanner no.17 on the backnut (fig.2 - pos.6) and loosen.
I
Unscrew the clamping sleeve, replace the jaws (fig.2 - pos.2) and conduit-suction complet
with spring and with jaws pusher (fig.2 - pos.8).
All used threads are clockwise.
Clean the dismounted parts
thoroughly and check them
visually, especially the following:
1) Jaws (fig.2 – pos.2) - if worn
or damaged, replace it, if dirty,
clean it with a wire brush.
2) Nose-piece (fig.2 – pos.1) -
for wear of functional cone
of the taper.
3) Conduit-suction complet (fig.2 - pos.8) - inspect parts of the assembly, jaw pusher, spring and conduit-
suction with O - ring – if some part is damaged or worn, disassembly (fig.4) and replace it with a new one.
4) Front nozzle (fig.2 - pos.9) - check for damage of the internal surface (Ø 20) .
5) Scraper ring (fig.2 - pos.5) - if damaged or worn, replace it with a new one.
6) Mandrel container (fig.1 – pos.32) - if the mandrel container or its bottom are worn or damaged,
replace them with new ones, otherwise there is danger of the mandrel escaping at speed.
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Fig. 1
Fig. 2
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