Working Instructions - Milwaukee M18 HCCT109/42 Manual Original

WORKING INSTRUCTIONS

Use only standardized connectors according to national standards
with dedicated crimping dies.
Consult the documents provided by the manufacturer for handling
and assembly instructions for connectors.
Check that the nominal diameter of the connecting item corre-
sponds to the nominal diameter of the crimping insert.
Before the crimping process begins, the battery capacity must be
checked: minimum 33% (see illustrated description).It may require
charging before work commences.
Actuating the control switch initiates the pressing process, which is
characterized by the crimping dies coming together.
Correct crimping has taken place when the green LED indicator
lights up and the crimping jaws are completely closed
It is the user's responsibility to check and evaluate that the joint
is correct.
Imperfect joints must be crimped again using a new connector.
Action in the event of faults
• Keep the reset switch pressed until the jaws have opened
completely
• check the battery capacity
• Inspect the cable and the crimping dies based on the technical
data
• If it is suspected that a live cable has been pressed, the crimping
tool must be inspected at an authorized, specialist workshop
MAINTENANCE
Check that press jaws and the guide rollers move freely.
Clean and grease the press drives, locking bolts and press jaws
when you have nished work.
Service and repair work may only be carried out by authorised
specialist workshops.
The device contains hydraulic uid. Hydraulic uids pose a hazard
to groundwater. Uncontrolled draining or improper disposal is
punishable by law.
The next service deadline is indicated on the crimping device.
This service must be performed at least every 6-12 month or after
20,000 crimping operations or at the latest when the LED display
indicates that a service is due.
Replace worn press jaws and dies.
The ventilation slots of the machine must be kept clear at all times.
Use only Milwaukee accessories and Milwaukee spare parts. Should
components need to be replaced which have not been described,
please contact one of our Milwaukee service agents (see our list of
guarantee/service addresses).
If needed, an exploded view of the tool can be ordered. Please
state the Article No. as well as the machine type printed on the
label and order the drawing at your local service agents or directly
at: Techtronic Industries GmbH, Max-Eyth-Straße 10, 71364 Win-
nenden, Germany.
ONE KEY™
To learn more about the ONE-KEY functionality of this tool, please
refer to the Quick Start guide included with this product or go to
http://www.milwaukeetool.com/one-key
To download the ONE-KEY app, visit the App Store or Google Play
from your smart device.
We considered the result to be within our minimum acceptable
performance level according to EN 301489-1/ EN 301489-17. And we
will give the operation guidance to the customer in user manual.
BATTERIES
Battery packs which have not been used for some time should be
recharged before use.Temperatures in excess of 50°C (122°F) reduce
the performance of the battery pack. Avoid extended exposure to
heat or sunshine (risk of overheating).
The contacts of chargers and battery packs must be kept clean.
For an optimum life-time, the battery packs have to be fully
charged, after use.
To obtain the longest possible battery life remove the battery pack
from the charger once it is fully charged.
For battery pack storage longer than 30 days: Store the battery
pack where the temperature is below 27°C and away from moisture
Store the battery packs in a 30% - 50% charged condition Every six
months of storage, charge the pack as normal.
Do not dispose of used battery packs in the household refuse or
by burning them. Milwaukee Distributors o er to retrieve old
batteries to protect our environment.
Do not store the battery pack together with metal objects (short
circuit risk).
Battery acid may leak from damaged batteries under extreme load
or extreme temperatures. In case of contact with battery acid wash
it o immediately with soap and water. In case of eye contact rinse
thoroughly for at least 10 minutes and immediately seek medical
attention.
No metal parts must be allowed to enter the battery section of the
charger (short circuit risk).
TRANSPORTING LITHIUM BATTERIES
Lithium-ion batteries are subject to the Dangerous Goods Legisla-
tion requirements.
Transportation of those batteries has to be done in accordance with
local, national and international provisions and regulations.
The user can transport the batteries by road without further
requirements.
Commercial transport of Lithium-Ion batteries by third parties is
subject to Dangerous Goods regulations. Transport preparation and
transport are exclusively to be carried out by appropriately trained
persons and the process has to be accompanied by corresponding
experts.
When transporting batteries:
Ensure that battery contact terminals are protected and insulated
to prevent short circuit. Ensure that battery pack is secured against
movement within packaging. Do not transport batteries that are
cracked or leak. Check with forwarding company for further advice
GB
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