The following kit (PN 3840961) is also applicable to 4.3L–8.1L engines with specification numbers between
3869305 and 3869350:
Kit Contents – 6" Tall Riser (SX/DPS/XDP)
Part No.
Kit PN 3840961 (Engines with spec. numbers between 3869305 and 3869350)
3852846
Seal – Transom Shield to Y-Pipe (SX/DPS)
3860984
Seal – Transom Shield to Y-Pipe (XDP)
3863191
Gasket Kit
3863450
Bellows – Upper Ex. Pipe to Ex. Y-Pipe
3841317
Y-Pipe Assembly – Exhaust, 6" Tall Riser
3842853
Riser Assembly – Riser, 6" Extension
3853547
Screw – Oil Adaptor, Riser to Extension
3887488
Screw – Extension to Manifold
3887488
Screw – Riser to Extension
a. Be sure to follow the instructions provided with the gasket kit (PN 3863191) for correct torque specifications on
screws and for surface preparation details when installing the gasket.
Tools Needed
•
Workshop Manual, Engine Components
•
Standard and metric combination wrench set
•
Standard and metric socket set
•
1/2" Deep socket
Installing the 6" Tall Riser Kit
CAUTION! Be sure to follow the instructions provided with the gasket kit (PN 3863191) for correct
torque specifications on screws and for surface preparation details when installing the gasket.
WARNING! To prevent sparks which may ignite gas fumes, disconnect all power sources before
proceeding with the installation.
WARNING! This installation should NOT be done on boats/engines that are in the water. Loosening
the exhaust system hoses while the boat is in the water may cause engine compartment flooding
and/or sink the boat.
NOTE! This kit and instructions cover multiple specifications of V6 and V8 engines. Before removing the risers,
note the position and attaching hardware of all components mounted to the risers. Note the location and
position of all wires, hoses and parts attached to these components. These will be re-installed in the same
position with the same hardware. In most cases it will not be necessary to remove these items from the
engine; disconnect them from the riser and secure them out of the way until reinstalled. Retain all hard-
ware and materials unless instructed to discard.
VPA 7746795 06-2006
a
•
Torque wrench
•
Screwdriver or nut-drivers
•
Volvo sealing compound 1141570 or equivalent
Qty
1
1
2
2
1
2
2
8
6
3