Installation Instructions - S&P CXRT Serie Instrucciones De Montaje Y Mantenimiento

CXRT, GT
Contents
General.......................................................................... 2
1. Receiving and inspecting the product ................. 2
1.1 Receiving inspection ................................................ 2
1.2 Data on the rating plate........................................... 2
1.3 Handling and lifting of the fan .................................. 2
1.4 Fan weight ............................................................... 3
1.5 Storing the fan ......................................................... 3
2. Function and construction of the fan ................... 4
2.1 Fan construction ..................................................... 4
2.2 Operating condi t ions ............................................... 5
2.3 Noise emissions...................................................... 5
2.4 Balancing ................................................................ 5
3. Installation and start-up ........................................ 6
3.1 Fan installation ......................................................... 6
3.2 Electrical connection............................................... 6
3.3 Safety equipment.................................................... 6
3.4 Fitting accessories................................................... 6
3.5 How not to install the fan......................................... 6
3.6 Inspection after the fan has been installed .............. 6
3.7 Measures to be taken before starting...................... 6
3.8 Starting.................................................................... 7
4. Fan service and repair............................................ 8
4.1 Warranty .................................................................. 8
4.2 Maintenance plan.................................................... 8
4.3 Before maintenance ................................................ 8
4.4 Belt drive (GT-3 and GT-5) ....................................... 8
4.4.1 Inspection of V -belts ............................................. 8
4.4.2 Adjusting the belt tension..................................... 8
4.4.3 T ensioning of V-belts ............................................ 9
4.4.4 T ensioning of flat belts.......................................... 9
4.4.5 Replacement of V -belts ...................................... 10
4.4.6 Replacement of belt pulleys............................... 10
4.5 Impeller.................................................................. 11
4.6 Fan casi n g ............................................................. 11
4.7 Inspecting the bearings......................................... 11
4.7.1 Permanently lubricated bearings (Y and S) ......... 11
4.7.2 "Y" bearings (YB) needing lubrication ................. 11
4.7.3 Plummer block "SNL" cast iron bearings (H) ...... 11
4.7.4 Recommended lubricants.................................. 12
4.8 Bearing replacement............................................. 12
4.9 Motor replacement of the direct drive fan GT-1 ..... 13
5. Service intervals ................................................... 14
6. Trouble shooting ................................................... 14
7. Scrapping the product ......................................... 15
2

Installation instructions

General
This instruction is intended for professional installation
and use by trained personnel. Technical skills are required,
for example, when tensioning the belts and replacing
motors, applicable to the trained personnel of the factory.
Replacement of the impeller and bearing require
specialised professional skills. This should be performed
by service personnel familiar with the construction
of the fan. (A separate service instruction is available
for the replacement of impeller and bearing). Electrical
connections must be carried out by an authorized
electrician. A separate installation and maintenance
instruction is delivered with the motor. Professional staff
who is familiar with the safety regulations must carry
out the installation, start-up and operation of the fans.
Tools and protective equipment necessary for preventing
accidents from occurring while installing and operating
the fan must be used in accordance with the national
safety regulations.
1. Receiving and inspecting the product
1.1 Receiving inspection
Check the fan immediately after you receive it and
make sure that it has not been damaged externally and,
if required, contact the transport agency immediately.
Briefly rotate the impeller and the motor shaft by hand to
make sure that they rotate freely. Check all the
information on the fan rating plate.
1.2 Data on the rating plate
Ref: Order number
Marking: Position number (specified by the customer)
Type: Fan type marking
Mfd: Year of fan manufacture
Max. speed: Maximum allowable fan speed
Max. temp: Maximum allowable operating temperature
Weight: Weight of the fan
Serie: Serial number
Fig. 1.1 Fan rating plate
1.3 Handling and lifting of the fan
Fans are delivered on wooden pallets, allowing for
transport by forklift. Use removable lifting lugs when
lifting. Place the fans on a level surface. Do not stack
them on top of each other.