Champ® HID Floodlight
150-400 Watts
Installation & Maintenance Information
APPLICATION
®
Champ
nR Series Floodlights are suitable for use in the following hazardous (classified)
locations as defined by the National Electrical Code (NEC
International Electrotechnical Commission (IEC):
• Class I, Division 2, Groups A, B, C, D; Class I, Zone 2, IIC
• Class I, Zone 2, AEx nR (AEx nA nR with outlet box), Group IIC
• IEC Zone 2, Ex nR IIC
We are using UL 60079-0 6th Edition, UL 60079-15 4th Edition, CSA C22.2 No. 60079-0 2011
Revision and CSA C22.2 No. 60079-15 2012 Revision.
Type "n" protection is defined in IEC60079-15 as "A type of protection applied to electrical
apparatus such that, in normal operation, the electrical apparatus is not capable of igniting a
surrounding explosive gas atmosphere and a fault capable of causing ignition is not likely to
occur."
To avoid the risk of fire, explosion or electric shock, this product should be installed,
inspected and maintained by a qualified electrician only, in accordance with all applicable
electrical codes.
To avoid electric shock:
•
Be certain electrical power is OFF before and during installation and maintenance.
•
Floodlight must be supplied by a wiring system with an equipment grounding conductor.
To avoid burning hands:
•
Be sure line power to the ballast assembly is OFF for at least 15 minutes to allow the
capacitor to discharge.
•
Make sure lens and lamp are cool when performing maintenance.
To avoid explosion:
•
Make sure the supply voltage is the same as the floodlight voltage.
•
Do not install where the marked operating temperatures exceed the ignition
temperature of the hazardous atmosphere.
•
Do not operate in ambient temperatures above those indicated on the floodlight
nameplate.
•
Do not position the floodlight beyond the aiming range limits depicted on page 2.
•
Use only the lamp and wattage specified on the floodlight nameplate.
•
Use proper supply wiring as specified on the floodlight nameplate.
•
All gasket seals must be clean.
•
Before opening, electrical power to the floodlight must be turned off. Keep tightly
closed when in operation.
•
To maintain restricted breathing properties, do not substitute cable fitting supplied
with fixture.
INSTALLATION
Mounting
A)
Pole Mount with SFA6 Slipfitter
1.
Using the ½" bolts, nuts and lock washers provided, securely fasten the floodlight yoke to
the flange on the SFA6 slipfitter. Refer to Figure 1 for slipfitter assembly. Torque the bolts
to 45 lbs.-ft.
NOTE: Angular positioning of the floodlight will be done later.
2.
Place the SFA6 slipfitter adapter with the secured floodlight onto the 2" pole top tenon.
3.
Secure by tightening the slipfitter base bolts. Torque base bolts to 19 lbs.-ft.
1/2" Bolts
Access
Cover
Slipfitter
B)
Wall Bracket Mount - Wall Mount Using SWB6 Wall Mount Bracket and SFA6 Slipfitter
1.
Determine the mounting location of the SWB6 bracket using the bolt hole pattern shown
in Figure 2.
2.
Mount the SWB6 bracket (with elbow pointing up) using four (4) ½" bolts or lag screws
(not provided) or by welding in position.
3.
Using the ½" bolts, nuts and lock washers provided, securely fasten the floodlight yoke to
the flange on the SFA6 slipfitter. Torque the bolts to 45 lbs.-ft.
4.
Position the SFA6 slipfitter onto the SWB6 bracket.
5.
Secure by tightening the slipfitter base bolts. Torque base bolts to 19 lbs.-ft.
IF 1226 • 11/15
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
®
), Canadian Electrical Code (CEC) and
WARNING
WARNING
WARNING
Floodlight
Yoke
(4) Base Bolts
Figure 1 - SFA6
Copyright © 2015, Eaton's Crouse-Hinds Division
This luminaire is a restricted breathing product. Restricted breathing, identified by the marking
"Ex nR" (AEx nR in the U.S.) means that an enclosure is sufficiently well sealed to limit the entry
of flammable gas to below explosive concentration.
The Champ nR Series Floodlight comes standard as a "restricted breathing" luminaire. That
means it restricts vapors and gases from entering inside the luminaire. Therefore, please retain
and use the sealing cord connector (located on the bottom right corner of the luminaire) with 16-3
type SOW or equal cord.
Refer to the floodlight nameplate for specific classification information, maximum ambient
temperature suitability, and corresponding operating temperature (T-number).
Champ nR Series Floodlight Type 4X/IP66 construction is designed for use indoors and outdoors
in marine and wet locations, where moisture, dirt, corrosion, vibration and rough usage may be
present.
Champ nR Series Floodlights are supplied for use with a choice of voltages (120, 208, 220, 240,
277, 480, tri-tap, multi-tap, etc.), frequencies (50 Hz or 60 Hz), and light sources (high pressure
sodium (HPS), metal malide (MH)) in ratings of 150 through 400 watts.
C)
Yoke Mount - Wall Mount Using Floodlight Yoke Only
1.
Using floodlight yoke as a template, mark and drill desired location on mounting surface.
2.
Secure floodlight yoke to surface using ½" bolts or lag screws (not provided).
WIRING
A)
Pole Mount with SFA6 Slipfitter
•
Under no circumstances may wire splices be used in the slipfitter or pole. Use
continuous length supply cord from fixture to approved customer supplied wiring
chamber.
•
Note: For Class I, Zone 2, refer to NEC 505.15(c) or 501.10(b). Wiring must be
installed in accordance with NEC 400.14.
Figure 3 - Pole Mount with SFA6 Slipfitter
1.
For SFA6 Slipfitter Adapter: Remove the access cover by loosening the two (2) self-tapping
screws. Set aside for reassembly later.
2.
Using access opening, pull #16-3 type SO cord (or other extra hard usage portable cord)
supply wire from customer supplied wire chamber through pole. Using the NCG7575 cable
connector provided, position a minimum overall length of 3 ft. cord for final connection to
light fixture. Use a small amount of HTL thread lubricant when installing cord connector
and install according to instructions supplied with connector. Securely tighten cord
connector into slipfitter.
3.
Strip cord insulation jacket back 3 inches and strip each conductor 3/8".
4.
Secure the access cover as follows: For SFA6 slipfitter, secure cover by tightening the two
(2) self-tapping screws against SFA body. For SFA6 SS slipfitter, attach access plate with
four (4) screws and lock washers.
Proceed to C) Wiring the Floodlight on the next page.
B)
Wall Mount with or without SWB6 Wall Mount Bracket and SFA6 Slipfitter
1.
When using the SWB6 wall bracket and SFA6 slipfitter, plug the ¾" NPT entry on the SFA6
slipfitter with Crouse-Hinds series plug PLG2 (not supplied).
2.
To make the required wiring transition to portable cord, use Crouse-Hinds series GRFX229
S752 outlet box, with GRF10SA S752 cover and GASK643 gasket. See Figure 4. Wall
mount the outlet box adjacent to the floodlight yoke or SWB6 wall mount bracket, if used.
GASK643
Figure 2 -
SWB6 Bolt Hole Pattern
IMPORTANT!
CGB294SA
GRF10SA S752
GRFX229 S752
Figure 4
IF 1226
#16-3
Type
SOW
Cord
Page 1