Eaton CROUSE-HINDS Serie Información De Instalación Y Mantenimiento

PowerMate plugs, receptacles and connectors with
nested bushing
30, 60, 100 amps: 2, 3 & 4 poles, Styles 1 & 2
150 amps: 4-pole, Styles 1 & 2
Installation & maintenance information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
APPLICATION
PowerMate™ plugs and receptacles are designed for the distribution of secondary electrical power and to provide for quick
disconnect from the power source.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, electrical
power must be OFF before and during installation and
maintenance. Installation and maintenance procedure must
be performed by a trained and competent electrician.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, receptacles
connected to circuits having different voltages,
frequencies or types of current (AC or DC) on the same
premises shall be of such design that the attachment plugs
used on these circuits are not interchangeable.
INSTALLATION INSTRUCTIONS FOR POWERMATE CCP PLUGS:
30A, 60A, 100A, 150A
5. Cable
7. Gland Clamping ring
grip
washer
Nylon
washer
4. Gland
3. Gland
6. Rubber
nut
nut set
bushing
8. Plug handle body
screw
I. To disassemble CCP plug
1. Remove sleeve locking screw (1) with nylon washer.
2. Unscrew plug sleeve (2).
3. Loosen set screw (3), remove gland nut (4) with gland
washer (7) and rubber cable grip bushing (6).
II. To connect cord/cable to CCP plug
1. Strip outer cable insulation and ends of individual
conductors per Table A.
2. Select rubber bushing and cable grip position per Table B and
rubber section on page 3. Slide gland nut (4) and metal gland
washer (7) over cable. Slide rubber bushing (6) and plug handle
(8) over the cable.
3. Loosen terminal pressure screws (11) and slide prepared
ends of conductors, including all strands, into contact recesses,
observing proper polarity (Style 2 assemblies have ground
contact with strap). Tighten terminal pressure screws to torque
value per Table C.
4. For Style 2 units, be sure grounding contact strap (13) is
securely fastened to the housing.
IF 1834 • 03/17 Copyright © 2017 , Eaton's Crouse-Hinds Division
IF 1834
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, a wire pattern
MUST be used so that the same color wire is put into
the same numbered contact opening in all plugs and
receptacles in the system. This requirement provides
correct polarity for the system and eliminates possibilities
for equipment damage and/or personal injuries.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, for products rated
above 100 amp, do not disconnect plug under load. Remove
power from the branch circuit before disconnecting plug
from receptacle.
1. Sleeve locking screw
11. Terminal
pressure screws
Plastic
safety liner
9. Insulator assembly
10. Female contact
Cable
12. Ground
13. Ground
screw (Style 2)
strap (Style 2)
2. Plug sleeve
III. To reassemble CCP plug
1. If interior has been removed, slide assembled plug interior
parts into sleeve (2). On Style 2, insert ground screw (12)
through grounding strap (13) into hole in plug sleeve (2).
2. Screw combination of sleeve and insulator assembly into
plug handle body (8) until threaded hole in sleeve (2) is aligned
with hole in housing (8).
3. Thread in sleeve locking screw (1) with nylon washer and
tighten screw firmly.
4. Push rubber cable grip bushing (6) into place in handle.
Follow with metal gland washer (7).
5. Screw gland nut (4) onto end of handle (8). Screw it down
tight enough to squeeze the bushing firmly against the cable.
While doing this, push in on the cable to prevent strain on wire
terminals.
6. Tighten gland nut set screw (3) to prevent torsional stresses
on cable from loosening the gland nut (4) and twisting the
wires at the contact terminals.
7 . Tighten mechanical cable grip by means of screws (5) to a
torque value per Table C.
INSTALLATION INSTRUCTIONS FOR POWERMATE CDR RECEPTACLES:
4. Retaining
Screws
5. Retaining
Ring
I. To disassemble CDR receptacle
1. Remove screws (1) and rubber gasket (3) from receptacle
housing (2).
II. To connect conductors to CDR
receptacle
1. Follow instructions in Steps 3-4 in Section II ("Connect cable
to CCP plug").
INSTALLATION INSTRUCTIONS FOR POWERMATE CRC CONNECTORS:
5. Cable grip
7. Gland washer
6. Rubber bushing
3. Gland nut
set screw
4. Gland
nut 8. Plug
handle body
I. To disassemble CRC connector
1. Remove sleeve locking screw (1) with nylon washer.
2. Unscrew sleeve (2).
3. Loosen set screw (3), remove gland nut (4) with gland
washer (7) and rubber cable grip bushing (6).
II. To connect cord/cable to CCP plug
1. Strip outer cable insulation and ends of individual conductors
per Table A.
2. Select rubber bushing and cable grip position per Table B and
rubber section on page 3. Slide gland nut (4) and metal gland
washer (7) over cable. Slide rubber bushing (6) and plug handle
(8) over the cable.
3. Loosen terminal pressure screws and slide prepared ends
of conductors, including all strands, into contact recesses,
observing proper polarity (Style 2 assemblies have ground
contact with strap). Tighten terminal pressure screws to
torque value per Table C.
4. For Style 2 units, be sure grounding contact strap is
securely fastened to the housing.
Page 1 IF 1834 • 03/17
30A, 60A, 100A, 150A
7. Ground strap 3. Gasket
(Style 2)
8. Terminal
6. Insulator
pressure
assembly
screws
9. Receptacle 2. Cover set screw
housing (spring cap)
III. To reassemble CDR receptacle
1. If interior has been removed, slide assembled interior (6) into
receptacle housing (9). Replace retaining ring (5) and retaining
screws (4).
2. Position gasket (3) correctly to make a watertight seal and
tighten mounting screws (1).
3. The spring cover can be positioned to open in any direction
by loosening the set screw (2), repositioning the cover and
retightening the set screw.
4. If dust cover is used, put end of chain under one mounting
screw and tighten.
30A, 60A, 100A, 150A
Nylon washer
1. Sleeve locking screw
Plastic safety liner
Cable 9. Insulator assembly
Ground screw
(Style 2)
Ground strap (Style 2)
III. To reassemble CCP plug
1. If interior has been removed, slide assembled connector
interior parts into sleeve (2). On Style 2, insert ground screw
(12) through grounding strap (13) into hole in plug sleeve (2).
2. Screw combination of sleeve and insulator assembly into
handle body (8) until threaded hole in sleeve (2) is aligned with
hole in housing (8).
3. Thread in sleeve locking screw (1) with nylon washer and
tighten screw firmly.
4. Push rubber cable grip bushing (6) into place in handle.
Follow with metal gland washer (7).
5. Screw gland nut (4) onto end of handle (8). Screw it down
tight enough to squeeze the bushing firmly against the cable.
While doing this, push in on the cable to prevent strain on wire
terminals.
6. Tighten gland nut set screw (3) to prevent torsional stresses
on cable from loosening the gland nut (4) and twisting the
wires at the contact terminals.
7 . Tighten mechanical cable grip by means of screws (5) to a
torque value of 30 in.-lbs.
Copyright © 2017 , Eaton's Crouse-Hinds Division
1. Mounting screws (4)
2. Connector sleeve
Page 2