Service Report - Upright AB-46 Bi-Energy Manual Del Operador

ROUTINE SERVICE
Use the following table as a guide for routine
maintenance. Inspection and maintenance shall be
performed by personnel who are trained and familiar
with mechanical and electrical procedures. Refer to
the Service Manual for complete service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
COMPONENT INSPECTION OR SERVICES
Engine Oil Check level and condition.
Check for leaks.
Change oil & filter
Engine Fuel Check fuel level.
System Check for leaks.
Replace fuel filter.
Check air cleaner.
Engine Check coolant level (with engine cold).
Coolant Replace coolant.
Battery Check electrolyte level.
System Check specific gravity.
Clean exterior.
Check battery cable condition.
Clean terminals.
Hydraulic Check oil level.
Oil Change filter.
Drain and replace with ISO 46 compatible oil.
Hydraulic Check for leaks.
System Check hose connections.
Check hoses for exterior wear.
Emergency Check operation of emergency override
Hydraulic valves and hand pump.
System Check operation of brake release hand pump.
Controller Check operation of all controls.
Platform Check fasteners for proper torque.
Floor and Check welds for cracks.
Rails Check condition of platform.
Check condition of anchorage points.
Check condition of operators manual.
Tires Check for damage .
Check air pressure (75 psi).
Check lug nuts (torque to 123 Nm [90 ft. lbs.]).
Hydraulic Wipe clean.
Pump Check for leaks at mating surface.
Check for hose fitting leaks.
Check mounting bolts for proper torque.
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Routine Service Table Key
Interval
Y = Yes / Acceptable
N = No / Not Acceptable
R = Repaired / Acceptable
Routine Service Table
COMPONENT INSPECTION OR SERVICES
INTERVAL Y N R
Electric
Daily
Drive System Check cables, contactors and connections.
Daily
100 Elevating
HOURS
Daily Assembly
Daily
6
M
Daily Chassis
Daily
3
M
Daily Turret
30
D
3
M
Daily Torque
3 Hubs
M
Daily
6
M
2 Lift
Y
Daily Cylinders
30
D
30
D
Daily
Entire
Daily Unit
Daily
Daily
Daily Labels
Daily
Daily
Daily
Daily
Daily
30
D
30
D
30
D
Daily
30
D

Service Report

10
Daily = each shift (every day) or every eight hours
30 = every month (30 days) or every 50 hours
D
3 = every 3 months or 125 hours
M
6 = every 6 months or 250 hours
M
1 = every year or 500 hours
Y
2 = every 2 years or 1000 hours
Y
Check electric drive motors for operation.
Inspect for structural cracks.
Check pivot points for wear.
Check pivot pin retaining bolts for proper torque.
Check members for deformation.
Check hoses for pinch or rubbing points.
Check component mounting for proper torque.
Check welds for cracks.
Check ring gear for proper lubrication and wear.
Lubricate worm gear bearings.
Lubricate ring gear (MoS 2 grease).
Check for leaks.
Check oil level.
Change oil after break-in period.
Change oil (SAE 90 wt. gear oil).
Check the cylinder rods for wear.
Check pivot pin retaining bolts for proper torque.
Check seals for leaks.
Inspect pivot points for wear.
Check fittings for proper torque.
Check for and repair collision damage.
Check fasteners for proper torque.
Check for corrosion, remove and repaint.
Lubricate.
Check for peeling, missing, or unreadable
labels & replace.
Date: _________________________________________
Owner: _______________________________________
Model No: ___________ Serial No: ________________
Serviced By: __________________________________
Service Interval: _______________________________
INTERVAL Y N R
Daily
Daily
Daily
30
D
30
D
Daily
Daily
6
M
Daily
Daily
150 /3
H M
150 /3
H M
Daily
250 /6
H M
50 /30
H D
2000 /2
H Y
30
D
30
D
30
D
30
D
30
D
Daily
3
M
3
M
30
D
Daily