Models And Products Description; Description; Typical Installation; Technical Specifications - Comunello Automation RAMPART 600 Instrucciones De Uso

Electromechanical actuators for counterbalanced sectional doors
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kept out of reach of children. It is suggested
to periodically examine the installation in order
to verify the presence of possible damages
to the cables, springs and mechanical
parts. Automation should not be used if it is
necessary a repair intervention.

2 MODELS AND PRODUCTS DESCRIPTION

2.1 DESCRIPTION

Electromechanical operator for spring balanced sectional doors.
Operator designed for coupling to tracks with a drive belt or chain, built-
in electronic control unit with electronic limit stops (encoder) for 24V
motor, plug-in radio receiver: 433.92 MHz narrowband.

2.2 TYPICAL INSTALLATION

C
D
B
KEY
A OPERATOR WITH BUILT-IN CONTROL UNIT
B CLOSING PHOTOCELLS
C FLASHING LIGHT
D KEY SELECTOR SWITCH

3 TECHNICAL SPECIFICATIONS

Power
Maximum pulling effort (force needed to start door move)
Nominal pulling effort (force needed to maintain door move)
Maximum door leaf weight
Maximum opening speed
Speed during nominal effort
Maximum continuous motortime
Power consumption during nominal effort
Light time (LED-time) after movement stop
Current consumption of additional (external devices)
Current consumption of external signal Lamp
Radiocontrol
Protection type
Protection class
Temperature range
Drive weight (net)

4 INSTALLATION

4.1 PRELIMINARY CHECKS

For correct operation of the automation system, make sure:
• All the accessories are suitably sized.
• The door does not move autonomously when released in any
position.
• The minimum and maximum clearances shown in figure 1 are
complied with
• In the case of up-and-over doors ensure that the door panel does
not interfere with the chain track. (FIG. 2).
• There are no points of stiffness throughout the entire opening or
closing travel of the door.
4.2 APPLICATION LIMITS
Before installing the operator check that its specifications are within
the application limits shown in the chapter "Product Technical
Specifications".

4.3 INSTALLING THE RAMPART OPERATOR

4.3.1 INSTALLATION:
• Arrange the two track sections for assembly. (skip this step if the track
• Slide the drive head with sprocket into the track FIG. 3.
• Join the two track sections using the joint as shown in FIG. 4 (skip
• Bring the terminal with sprocket to the end of the track and fit the
• Tighten the supplied nut against the spring until the chain/belt is
• Fit the drive lever and fixing bracket to the door with the guide trolley
• Insert the track support bracket over the track (FIG. 8).
A
• Secure the operator to the track using the screws and brackets
• Secure the support brackets to the track holder bracket (FIG.10).
• Fix the front bracket in a central position above the door. (FIG. 11).
• Assemble the track and front bracket fixed above the door using the
• Fix the track to the ceiling as shown in FIG. 13 and 14.
• Secure the drive lever to the door using the supplied pin and cotter
• Tie on the manual release cord (FIG.16).
4.3.2 LIMIT STOP ADJUSTMENT
• Undo the limit stop and bring it to the required position FIG. 17.
• Lock the limit stop in position by tightening the screw.
4.3.3 MANUAL RELEASE
• To release the door and allow it to be opened and closed manually
RAMPART 600
RAMPART 1000
• The door can now be moved manually .
230V (±10%) / 50Hz

5 ELECTRICAL CONNECTIONS

600N
1000N
200N
300N
110kg
210kg
The operator is supplied with a power cable for connection to the
0,14 meters/seconds
mains switchboard (suitably protected). For connection of accessories
0,1 meters/seconds
(pushbuttons, selectors, photocells...) refer to the following heading
60 seconds (intermittent operation mode)
(FIG. 19).
• Use only double insulated cables (sheathed
110 W
150 W
30 seconds after opening the door
1 minute after closing the door
24V DC / max. 8W (max 300mA)
24V DC / max. 5W (max 200mA)
433,92MHz / dynamic code
200 remotes max
• Double insulation of cables has to be
II
IP20
-20°C / +50°C
4,5kg
5,0kg
• Use only plastic raceways during the installation
• Use separate raceways for the low voltage
• Safety extreme low voltage conductors have
• Use FG7 2x1,5 mm2 cables or an higher
is supplied in a single length).
this step if the track is supplied in a single length).
tensioner with spring to the track (FIG. 5).
sufficiently taut (FIG. 6).
(lever "A" alone may be used) (FIG. 7).
supplied (FIG. 9).
The drilled plates can be cut to the required length. In the case of
direct ceiling mounting, do not use the supplied brackets.
supplied pin and cotter (FIG.12).
(FIG.15).
pull the cord tied to the sliding trolley in the guide track. (FIG.18).
cables) during the installation phase for both
the connections in AC voltage (230 V) and
the ones in SELV safety extreme low voltage
(flashing, photocells).
maintained up to the immediate proximity of
terminals, unsheathing them exclusively in
proximity of terminals and they will have to be
bonded by cable ties.
phase.
wirings (230 V) and for the ones in SELV safety
extreme low voltage.
to be physically separated (at least 4 mm up
in the air) from the ones in AC voltage, or they
have to be adequately isolated with additional
insulation with a thickness of at least 1 mm.
category as power cord.
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