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8. On the rare occasion that the nozzle needs to be removed for additional cleaning please refer
to the following process for nozzle and air cap disassembly and reassembly.
NOTE: For continued optimal performance you must lubricate the nozzle threads, air cap
friction points and air cap ring threads with an appropriate sealer (such as a petroleum and
silicone-free lip balm) before reassembling.
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11. Once loosened, continue to unscrew the nozzle (4) by hand until it is completely removed.
12. If necessary, immerse nozzle in appropriate cleaner to soften any residual paint in or around
the orifice. Blow compressed air through nozzle and orifice to remove any loosened material.
90°
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6. Completely remove the air cap ring (1) by unscrewing count-
er-clockwise and then remove air cap (2) from the gun body. If
necessary, immerse it in appropriate cleaner to soften any
residual paint on cap or in air holes. Blow compressed air
through holes to remove any loosened material. Carefully use a
cleaning needle to remove any additional from air holes avoiding
scratching or creating divots in the air cap.
7. Inspect the needle (3) and nozzle (4) and remove any residual
material by lightly scrubbing use the brush provided. Scrub
lightly to not damage the nozzle or needle. TAKE CARE to not
touch needle or nozzle tip as they are very sharp.
9. Pull the trigger on spray gun to retract the needle (3)
from the nozzle (4).
10. While keeping the trigger depressed, use the enclosed
19 mm cut-out on the spanner included with this spray gun
to loosen the nozzle (4) from the spray gun body by rotating
counter-clockwise.
Note: The nozzle is factory tightened and sealed and will be
very di
cult to remove the first time. It is recommended to
wear gloves or wrap a towel around the spanner to protect
your hand.
13. Re-attach nozzle (4) to spray gun body with the
trigger depressed and tighten with the 19 mm cut-out
on the included spanner. Re-install air cap (2) and
position so cap rating is below the nozzle. Tighten cap
ring (1) by hand to secure the air cap in place.
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KAT9000 | Katana Plus HVLP Spray Gun
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