644429-00,DC612
7/10/06
11:56 AM
1. Align one of the rubber tabs (Y) from the new return
cord assembly with the corresponding slot in the driver
(Fig. 18).
2. With your finger, push and bend the rubber tab around
corner (Fig. 18) while pulling the rubber cord until tab is
firmly in place (Fig. 19).
FIG. 18
FIG. 19
Y
3. Repeat above procedure for other rubber cord.
TO REASSEMBLE NAILER
1. Insert the tip of the driver/return assembly blade into the
matching hole in the nosepiece (Fig. 20).
FIG. 20
FIG. 21
Z
AA
2. Move contact trip (Z) to the side while pulling back on
the return cord assembly (Fig. 21).
3. Engage the hooks (AA) on the return cord assembly to
the notch (BB) in the metal structure then push down to
snap into detents (Fig. 22).
4. Slide the driver/return assembly (R) toward the nose-
piece and hold.
5. Insert activiation arm assembly by first engaging the cam
pin (U) to the solenoid; then align the pivot holes (W) to
the metal structure (Fig. 13).
6. Slide the pin (Q) through the metal structure, capturing
the activation arm assembly and spring.
7. Ensure the activation arm is fully engaged as shown in
Figure 23.
8. Replace the cover to housing, insert 3 T25 slotted
screws and tighten.
FIG. 23
Page 7
Accessories
Recommended accessories for use with your tool are avail-
able at extra cost from your local dealer or authorized service
center. If you need assistance in locating any accessory,
please contact D
Road, Baltimore, MD 21286, call 1-800-4-D
433-9258) or visit our website www.dewalt.com.
CAUTION: The use of any other accessory not recom-
mended for use with this tool could be hazardous.
Three Year Limited Warranty
D
WALT will repair, without charge, any defects due to faulty
E
materials or workmanship for three years from the date of
purchase. This warranty does not cover part failure due to
normal wear or tool abuse. For further detail of warranty cov-
erage and warranty repair information, visit www.dewalt.com
or call 1-800-4-D
does not apply to accessories or damage caused where
repairs have been made or attempted by others. This war-
FIG. 22
ranty gives you specific legal rights and you may have other
rights which vary in certain states or provinces.
In addition to the warranty, D
our:
AA
BB
D
WALT will maintain the tool and replace worn parts
E
caused by normal use, for free, any time during the first year
after purchase.
2 YEARS FREE SERVICE ON XRP ™ BATTERY PACKS
DC9096, DC9091 and DC9071
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of
your D
WALT Power Tool, Laser, or Nailer for any reason,
E
you can return it within 90 days from the date of purchase
with a receipt for a full refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products
sold in Latin America. For products sold in Latin America, see
country specific warranty information contained either in
the packaging, call the local company or see website for
warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning
labels (Fig. 24) become illegible or are missing, call 1-800-4-
D
WALT for a free replacement.
E
WALT Industrial Tool Co., 701 East Joppa
E
WALT (1-800-
E
WALT (1-800-433-9258). This warranty
E
WALT tools are covered by
E
1 YEAR FREE SERVICE
7