Full Inspection Maintenance Table; Winterising/Dry Storage - Williams TURBO JET Manual Del Propietário

Full Inspection Maintenance Table

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Requires basic mechanical and/or electrical knowledge
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Requires advanced mechanical and/or electrical knowledge
Item Procedure
Valve Clearance Inspect/Adjust
Spark Plugs Replace
Ignition Coils Replace
Waste Gate Valve Adjust
Air Filter
Inspect
Engine Oil
Inspect Level
Engine Oil & Filter
Replace
Engine Coolant
Inspect
Engine Coolant
Replace
Seawater
Flush
Cooling Circuit
Engine
Inspect
Sacrificial Anode
Engine Corrosion
Protection
Cooling/Oil/
Inspect
Air Hoses
Engine Mounts Inspect/Replace
Spark plugs, Fuel
Stabilizer, Engine
Internal Preservation, Inspect
Exhaust and Fuel
Systems
Impeller/Pump
Inspect
Pump Anodes
Inspect/Replace
Bilge
Inspect/Clean
Electrical
Inspect/Clean/
Connections Lubricate
Fuel System Inspect
Fuel Filter
Replace
Cartridge
Ignition/ Inspect/Clean/
Battery Switch Lubricate
Inspect/Clean/
Reverse Cable
Lubricate
Inspect/Clean/
Steering Cable
Lubricate
Shaft Seal Lubricate
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Refer to Textron Engine Manual
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Replace
Break-in
Every Regular intervals
period
use 60 hr 120 hr 360 hr
12 hours
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After 4 years
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Check level every 10 hours. Top up if necessary

Winterising/Dry Storage

Store the boat covered in a clean, ventilated and dry place that is not affected by major
variations in temperature or humidity. For full information on servicing please refer to the
Textron engine service manual.
End of
Buoyancy Tube
year
Prior to storing over the winter periods the buoyancy tubes must be deflated and hosed down
with fresh water, removing any small stones and weed from luffing track, then allowed to dry.
Use a proprietary tube cleaner and polish to ensure optimum condition. Store with the tubes
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lightly inflated where possible.
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Maintenance of the Hull & Deck
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Wash the deck regularly using a mild detergent in warm water and hose down to remove sand
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etc. The hull and deck should be regularly polished using a good quality gelcoat polish to
minimise fade and UV chalking.
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Battery
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The battery used in the Turbojet is of the dry cell type. This means that the electrolyte content
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is absorbed in a special fabric which requires no 'topping up' and is leak proof in any position.
When the boat is not being used for an extended period of time, disconnect the earth terminal.
A trickle-charging device, such as an 'accumate', will extend battery life.
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Fuel System
Fuel will become stale over a period of several months. A full fuel tank prevents moisture and
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mildew from developing within the tank. Fuel begins to break down after approx. 30 days.
Adding a fuel stabilizer in the recommended ratio will minimise this.
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Cooling System
Flush the open loop water circuit to remove salt, sand, shells and other contaminants that may
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be trapped in the raw water cooling circuit (refer to After Use: Flushing Procedure section).
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Measure the anti-freeze content of the engine coolant with a commercially available anti-freeze
tester. A 50/50 mixture of distilled water to propylene glycol provides sufficient frost protection
to approx. -37°C. Run the same 50/50 antifreeze mixture through the open loop system using
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the flush attachment and a suitable container.
Engine Oil Change
It is important to change the oil. Used engine oil contains water, unburned fuel and small metal
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particles. When old oil is left in the engine for longer periods, corrosion and degradation of
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bearings within the engine may occur.
Conserving the Cylinders
Unscrew the spark plugs and fill approx. 10ml of clean engine oil directly into each spark plug
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bore. Crank the engine a few times with the starter. Screw in the spark plugs again.
Conserving the Turbo Wastegate Flap
To prevent the wastegate flap from binding/jamming, spray a corrosion-protection agent onto
the shaft and bush.
Grease Cables
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Grease all control cables at both ends and exercise to ensure good coverage
General Corrosion Protection
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Apply Vaseline, dielectric grease or a similar white grease to battery isolator switch, upholstery
press studs and running light pole base. Use maintenance spray on key switch. Apply a
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proprietary corrosion guard to engine, electrical connections, under helm and around jet pump
area.
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