Maintenance / Servicing; Putting Into Operation - Eaton CROUSE-HINDS Serie Instrucciones De Uso

Warning: In order to establish the type of protection "Ex-d fl ameproof ", it
is essential to pay attention to the correct mounting of the cable and
cable entry.
To open a fl ameproof enclosure (see Fig. 3), the interlocking screw, item 1,
in the cover has to be unscrewed. The cover, item 2, can then be removed
from the luminary by turning it anticlockwise.
Warning: The cover shall be safeguarded against falling off.
To maintain the explosion protection, conductors shall be connected with
special care.
The insulation shall reach up to the terminal. The conductor itself shall not
be damaged.
The minimum and maximum conductor cross sections that can be connec-
ted shall be observed, see point 3 technical data. All screws and/or nuts of
connection terminals, including those not in uses, shall be tightened down
securely, (torque = 0,7Nm)
Excessive tightening can affect the connection.
6.2.1 Lamp
The lamp type approved for each light fi tting is specifi ed in table 1 and in
the label of the luminaries.
For installation of lamp, once performed the steps mentioned in point 6.2
(see Fig 3), remove the 2 nuts item 4 and extract the tray, item 5.
Take special care to remove correctly the cable for internal PE con-
nection between tray and body of the light fi tting.
Install or replace the suitable lamps into the corresponding lamp holder, test
for a secure installation, insert the tray again, see Fig. 3 item 5, connect the
cable for internal PE connection between tray and body of the light fi tting,
screw the 2 nuts, item 4, and then close the light fi tting as indicated in point
6.4.
In Arctic version, open the cover located on the lamp side as mentioned in
point 6.2. (See Fig. 4) Install or replace the lamp into the corresponding
lamp holder close the luminary according to point 6.4.
Only lamps that are approved for each type of light fi tting may be used. If
you have any doubt, please consult with EATON Crouse-Hinds Division.
6.3 Ex-d cable entries / Ex-d blanking plugs
Only suitable certifi ed fl ameproof cable entries and certifi ed fl ame-
proof blanking plugs may be used. These should be for the same
groups of explosion of the light fi ttings, in this case IIC or IIB (see
table 1) for gas and IIIC for dust.
The relevant mounting and installing manufacturer directives for certifi ed
cables entries and blanking plugs shall be observed.
When using cable entries with a degree of protection that is lower than the
IP protection of the light fi tting (see Technical Data), the degree of protec-
tion IP for the complete unit is reduced.
In order to ensure the required minimum degree of protection, the cable
entries shall be tightened down securely, Torque of 15Nm for the original
plug suppied with the light fi tting.
Over tightening can impair the degree of protection.
In order to guarantee and/or establish the explosion protection and
degree of protection, unused entry holes shall be sealed with a certi-
fi ed fl ameproof blanking plug.
6.4 Closing equipments / Cover lock
Any foreign matter shall be removed from the equipment.
Grease the cover thread before screwing the cover, preferably with grease
thermally and chemically stable (Acc. with the luminaire temperature range
of use) i.e.: Molikote® BR2 plus.
Pay attention to the correct fi t of the seal into the cover. All seals must be
clean an undamaged.
To close the light fi tting, see fi g. 3 item 2, it is necessary to fi t the cover onto
the light fi tting body correctly (if necessary, turn the cover anticlockwise).
The cover can then be screwed into the enclosure base by turning it in a
clockwise direction until the stop is reached. After this, the cover shall be
fi xed in position with the interlocking screw of the cover, see Fig. 3 item 1.

6.5 Putting into operation

Before putting the light fi tting into operation, the tests specifi ed in the indivi-
dual national regulations shall be performed. In addition to this, the correct
functioning of the light fi tting shall be checked in accordance with these
operating instructions and other applicable regulations.
Only carry out insulation measurement between PE and external conductor
L1 (L2, L3) as well as between PE and N.
- Measurement voltage: Max.:
- Min isulation:
The light fi tting may only be operated when closed
Warning: Only certifi ed equipments may be put into operation.
Improper installation and operation of the lamp leads to loose of the gua-
rantee.
1KV AC/DC
2M

7 Maintenance / Servicing

The valid national regulations for the maintenance/servicing of electri-
cal equipments for use in potentially explosive atmospheres shall be
observed (i.e. IEC/EN 60079-17).
Before opening the enclosure, it is necessary to ensure that the volta-
ge supply has been isolated and should allowed to cool down for 10
minutes after switching off.
The necessary intervals between servicing depend upon the specifi c appli-
cation and shall be stipulated by the operator according to the respective
operating conditions.
We recommend a regular maintenance according to an approved preventi-
ve maintenance program.
During servicing, above all, parts on which the explosion protection de-
pends shall be tested or visually inspected to ensure their correct state, i.e.:
- Enclosure threaded parts like cover and cable entries, shall be properly
greased, in good conditions, clean and without any corrosion or dama-
ged.
- The thread shall not be treated, painted nor varnished!, preferably with
grease thermally and chemically stable i.e.: Molikote® BR2 plus.
- Check all seals for effi ciency and intactness. Replace older or damaged
seals with new seals.
- Be aware about the lamp tube change intervals specifi ed by the manu-
facturer of it, lamp tubes types must be as specifi ed.
Any damaged parts shall be replaced immediately using original parts or
damaged parts shall be repaired by the manufacturer.
Check that connection terminals, cable entries and blind plugs fi t securely.
All electrical and electronic material inside of the enclosure shall be main-
tained as per their own instructions.
If, in the course of servicing, it is ascertained, that repairs are necessary,
section 8 of these operating instructions shall be observed.
8 Repair / Overhaul / Modifi cations
Repairs and overhaul may only be carried out with genuine EATON
Crouse-Hinds Series spare parts.
Switch off the equipment before opening or isolate it before the dismantling
of individual parts.
Only use original spare parts. Repairs that affect the explosion protection
may only be carried out by EATON Crouse-Hinds Division. For repair elec-
trical equipments in protection mode is suggested follow the instructions
indicated in IEC/EN 60079-19.
Modifi cations to the equipments or changes of its design are not permitted.
All reparations have to be done without voltage!
In the event of damage to the fl ameproof enclosures or other part of
equipments that could affect the mode of protection, replacement
of these components is mandatory. In case of doubt, the respective
equipments shall be sent to EATON Crouse Hinds Division for repair.
Reconstruction or modifi cations to equipments are only possible
within the scope of the approvals and shall be certifi ed afterwards.
9 Disposal / Recycling
When the equipment or their parts is disposed of, the respective valid na-
tional regulations on waste disposal shall be observed. In order to facilitate
the recycling of individual components, plastic parts are provided with the
identifi cation mark of the plastic material used.
Subject to alteration or supplement of this product without any advertise-
ment before.
Save these instructions for future reference.
Warning
To avoid the risk of fi re, explosion, or electric shock, this product should
be installed, inspected, and maintained by a qualifi ed electrician only, in
accordance with all applicable electrical codes.
All statements, technical information and recommendations contained
herein are based on information and tests we believe to be reliable. The
accuracy or completeness thereof are not guaranteed. In accordance
with EATON Crouse-Hinds Division "Terms and Conditions of Sale" and
since conditions of use are outside our control, the purchaser should
determine the suitability of the product for his intended use and assu-
mes all risk and liability whatsoever in connection therewith.
7/8