Pneumatic Divert Switch Removal Procedure; Electric Divert Switch Removal Procedure; Electric Switch Homing Procedure - HYTROL ProSort 100 elite Manual De Instalación Y Mantenimiento

• Pneumatic Divert Switch Removal
Procedure
The ProSort is designed for easy removal of the divert switch assembly for
maintenance or replacement. In order to remove the pneumatic switch assembly
follow the following steps.
1. Unplug the elbow from the fitting on the solenoid air valve by pushing in the red
flange of the fitting and then pulling on the elbow.
2. Disconnect prox switch cord set from y-cable connector (Figure 6A).
3. Remove the cover located on the side of the sorter under the divert switch
assembly by lifting and rotating down and out of the way (Figure 10B).
4. By reaching through the uncovered hole in the side channel remove the two nuts
at the back side of the switch assembly channel. Then remove the two bolts on the
outside of the sorter channel which hold up the front side of the switch assembly
channel (Figure 10B).
5. The front side of the switch assembly channel may then be lowered and the entire
assembly may be removed through the opening in the sorter channel.
6. Check the new switch assembly according to the "Divert Switch Checklist" on
page 8.
7. Install the new divert switch assembly by reversing the procedure by which the old
assembly was removed.

• Electric Divert Switch Removal Procedure

The ProSort is designed for easy removal of the divert switch assembly for
maintenance or replacement. In order to remove the electric switch assembly follow
the following steps.
1. Turn off all power going into the panel connected to the divert that is needing to be
removed. This includes turning the disconnect on the front of the panel to the OFF
position and disconnecting the 3-Phase supply power and control power.
2. Wait at least 90 seconds after removing all power to allow the power to fully
dissipate to a safe level.
3. After waiting 90 seconds, remove the cover located on the side of the sorter under
the divert switch assembly by lifting and rotating down and out of the way. Remove
the 5-wire M12 cable and black power cable from the splitter cable.
4. By reaching through the uncovered hole in the side channel, remove the two nuts
at the back side of the switch assembly channel. Then remove the two bolts on the
outside of the sorter channel which hold up the front side of the switch assembly
channel (Figure 10D).
5. The front side of the switch assembly channel may then be lowered and the entire
assembly may be removed through the opening in the sorter channel.

• Electric Switch Homing Procedure

1.Before starting the sorter, supply 24VDC power to homing prox and Smart prox.
2.Supply 48VDC to the servo motor (Figure 10E).
3.The servo motor goes through a homing procedure where the switch block rotates
to find the home location. This process takes approximately 10 seconds to complete.
4.Wait for the enable signal from the switch.
5.Sorter is now ready to run.
WARNING! Keep fingers clear of switch blcok during the homing procedure.
FIGURE 10A
AIR LINE FITTING
(ACCESORIO DE LA
TUBERÍA DE AIRE)
PROX SWITCH
CORD
(CABLE DEL
INTERRUPTOR
DE PROXIMIDAD)
Y-CABLE
(CABLE Y)
COVER
(CUBIERTA)
SOLENOID AIR VALVE
(VÁLVULA DE AIRE SOLENOIDE)
AIR LINE
(TUBERÍA
DE AIRE)
FIGURE 10B
REMOVE
LOCK NUTS
(REMUEVA
LAS TUERCAS)
COVER
(CUBIERTA)
PROX SWITCH CORD
FIGURE 10C
(CABLE DEL INTERRUPTOR DE PROXIMIDAD)
COVER
(CUBIERTA)
FIGURE 10D
REMOVE
LOCK NUTS
(REMUEVA
LAS TUERCAS)
FIGURE 10E
SERVO I/O SPLITTER CABLE
(CABLE DIVISOR DE E/S SERVO)
CUSTOMER SUPPLIED
SMART PROX TO HOMING PROX
24VDC (HACIA SENSOR DE PROXIMIDAD
CONNECTION
DE AUTODIRECCIÓN)
(24 V CC PROPORCIONADA
(CONEXIÓN DE
POR EL CLIENTE)
SMART PROX)
SERVO MOTOR
(SERVOMOTOR)
(48 V CC PROPORCIONADA
BOTTOM VIEW
POR HYTROL)
(VISTA INFERIOR )
10
REMOVE BOLTS
(REMOVER
LOS TORNILLOS)
REMOVE
LOCK NUTS
(REMUEVA
LAS TUERCAS)
SPLITTER CABLE
(CABLE DIVISOR)
SERVO MOTOR
(SERVOMOTOR)
REMOVE BOLTS
(REMOVER
LOS TORNILLOS)
REMOVE
LOCK NUTS
(REMUEVA
LAS TUERCAS)
SWITCH BLOCK
(BLOQUE DEL
INTERRUPTOR )
I/O TO SERVO MOTOR
(E/S HACIA SERVOMOTOR)
SMART PROX
HOMING PROX
(SENSOR DE PROXIMIDAD
HYTROL SUPPLIED DE AUTODIRECCIÓN)
48VDC
TOP VIEW
(VISTA SUPERIOR)
DIVERT BLOCK
(BLOQUE DE DESVIACIÓN)