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TABLE OF CONTENTS
INTRODUCTION
Receiving and Uncrating . . . . . . . . . . . . . . . . . . . . . . . .2
How to Order Replacement Parts . . . . . . . . . . . . . . . . .2
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Conveyor Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Electrical Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Conveyor Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Oiler Brush Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . .6
Controlling the ProSort . . . . . . . . . . . . . . . . . . . . . .6, 7, 8
Pneumatic Divert Switch Checklist. . . . . . . . . . . . . . . . .8
Electric Divert Switch Checklist . . . . . . . . . . . . . . . . . . .8
Carrying Chain Installation . . . . . . . . . . . . . . . . . . . . . . .9
Install Guard Rails at Divert Locations . . . . . . . . . . . . . .9
Locating the Spurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Pneumatic Divert Switch Removal Procedure . . . . . . .10
Electric Divert Switch Removal Procedure. . . . . . . . . .10
Electric Switch Homing Procedure . . . . . . . . . . . . . . . .10
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance Checklist . . . . . . . . . . . . . . . . . Back Cover
REPLACEMENT PARTS
Parts Drawing & List. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts Drawing & List. . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parts Drawing & List. . . . . . . . . . . . . . . . . . . . . . . . . . .13
Parts Drawing & List. . . . . . . . . . . . . . . . . . . . . . . . . . .13
ProSort 131 Parts Drawings
Catenary Divert, Return Divert, & Drive Section . . . . .14
Intermediate Divert & Tail Section . . . . . . . . . . . . . . . .15
Induction Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Intermediate Section Assembly . . . . . . . . . . . . . . . . . .17
30° Divert Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ProSort 131 Parts List . . . . . . . . . . . . . . . . . . . . . .18, 19
ProSort 121 Parts Drawings
Catenary Divert, Return Divert, & Drive Section . . . . .20
Intermediate Divert & Tail Section . . . . . . . . . . . . . . . .21
Induction Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Intermediate Section Assembly . . . . . . . . . . . . . . . . . .23
22° Divert Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ProSort 121 Parts List . . . . . . . . . . . . . . . . . . . . . .24, 25
ProSort 132 Parts Drawings
Catenary Divert & Drive Section . . . . . . . . . . . . . . . . .26
Dual Divert & Divert Return . . . . . . . . . . . . . . . . . . . . .27
Dual Divert Return Switch & Tail . . . . . . . . . . . . . . . . .28
Induction Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
ProSort 132 Parts List . . . . . . . . . . . . . . . . . . . . . .30, 31
ProSort 122 Parts Drawings
Catenary Divert & Drive Section . . . . . . . . . . . . . . . . .32
Dual Divert & Divert Return . . . . . . . . . . . . . . . . . . . . .33
Dual Divert Return Switch & Tail . . . . . . . . . . . . . . . . .34
Induction Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
ProSort 122 Parts List . . . . . . . . . . . . . . . . . . . . . .36, 37
Spanish Version . . . . . . . . . . . . . . . . . . . . . .38
INTRODUCTION
This manual provides guidelines and procedures for installing,
operating, and maintaining your conveyor. A complete parts list
is provided with recommended spare parts highlighted in gray.
Important safety information is also provided throughout the manual.
For safety to personnel and for proper operation of your conveyor, it
is recommended that you read and follow the instructions provided
in this manual.
• Receiving and Uncrating
1. Check the number of items received against the bill of lading.
2. Examine condition of equipment to determine if any damage
occurred during shipment.
3. Move all crates to area of installation.
4. Remove crating and check for optional equipment that may be
fastened to the conveyor. Make sure these parts (or any foreign
pieces) are removed.
NOTE: If damage has occurred or freight is missing,
Contact your Hytrol Integration Partner.
• How to Order Replacement Parts
Included in this manual are parts drawings with complete replacement
parts lists. Minor fasteners, such as nuts and bolts, are not included.
When ordering replacement parts:
1. Contact Dealer from whom conveyor was purchased or nearest
HYTROL Integration Partner.
2. Give Conveyor Model Number and Serial Number or HYTROL
Factory Order Number.
3. Give Part Number and complete description from Parts List.
4. If you are in a breakdown situation, tell us.
Hytrol Conveyor
Company, Inc.
JONESBORO, ARKANSAS
SERIAL #
HYTROL Serial Number
(Located near Drive on Powered Models).
2
QR
CODE
YEAR
123456
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