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FUNCTIONAL DESCRIPTION
3
2
4
5
6
8
7
4. Lower guard lever
1. Front handle
5. Lower guard
2. Motor housing
6. Blade bolt
3. Trigger switch
SPECIFICATIONS
Cat.
Volts
Watts RPM
No.
AC
220-230V 50-60 Hz
1600
5800
6430-59
220-230V 50-60 Hz
1600
5800
6430-59A
127V 50-60 Hz
1600
5800
6430-59B
SYMBOLOGY
Double Insulated
Volts
Alternating Current
W
Watts
No Load Revolutions per
Minute (RPM)
Seal of Electrical Security
Read operator's manual
Wear hearing protection
Wear eye protection
7. Outer fl ange
14. Miter scale
8. Rip fence slot
15. Wrench storage
1
9. Sighting notch
16. Spindle lock button
10. Shoe
17. Upper guard
11. Miter adjusting lever
18. Depth of cut scale
12. 56˚ Override button
19. Depth adjusting lever
13. Rip fence bolt
17
16
13
12
14 15
11
10
9
Blade
Arbor Max Cutting
Max Cutting
Size
Depth at 90˚
Depth at 45˚
7 1/4"
5/8"
0 to 2-3/8"
0 to 1-3/4"
7 1/4"
5/8"
0 to 2-3/8"
0 to 1-3/4"
7 1/4"
5/8"
0 to 2-3/8"
0 to 1-3/4"
GROUNDING
WARNING
Improperly connecting the
grounding wire can result in the risk of elec-
tric shock. Check with a qualifi ed electrician
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the tool. Never remove the
grounding prong from the plug. Do not use
the tool if the cord or plug is damaged. If
damaged, have it repaired by a MILWAUKEE
service facility before use. If the plug will not
fi t the outlet, have a proper outlet installed by
a qualifi ed electrician.
Grounded Tools: Tools with Three Prong Plugs
Tools marked "Grounding Required" have a three
wire cord and three prong grounding plug. The
plug must be connected to a properly grounded
outlet (See Figure A). If the tool should electrically
malfunction or break down, grounding provides a
low resistance path to carry electricity away from
the user, reducing the risk of electric shock.
The grounding prong in the plug is connected
through the green wire inside the cord to the
grounding system in the tool. The green wire in the
cord must be the only wire connected to the tool's
grounding system and must never be attached
to an electrically "live" terminal. Your tool must be
plugged into an appropriate outlet, properly installed
22
and grounded in accordance with all codes
and ordinances. The plug and outlet should
look like those in Figure A.
Double Insulated Tools: Tools with
Two Prong Plugs
Tools marked "Double Insulated" do not require
grounding. They have a special double insula-
tion system which satisfi es OSHA requirements
and complies with the applicable standards of
Underwriters Laboratories, Inc., the
Canadian Standard Association and
18
the National Electrical Code. Double
Insulated tools may be used in ei-
ther of the 120 volt outlets shown in
Figures B and C.
In specifi c countries, double insulated tools could
be used in the output
connections suitable for
the plug.
EXTENSION CORDS
Grounded tools require a three wire extension
cord. Double insulated tools can use either a two
or three wire extension cord. As the distance from
19
the supply outlet increases, you must use a heavier
gauge extension cord. Using extension cords with
inadequately sized wire causes a serious drop in
voltage, resulting in loss of power and possible tool
Max Cutting
damage. Refer to the table shown to determine the
Depth at 51.5˚
required minimum wire size.
0 to 1-5/8"
The smaller the gauge number of the wire, the
0 to 1-5/8"
greater the capacity of the cord. For example, a 14
0 to 1-5/8"
gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension
cord to make up the total length, be sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than
one tool, add the nameplate amperes and use the
sum to determine the required minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be
sure it is marked with the suffi x "W-A" ("W" in Cana-
da) to indicate that it is acceptable for outdoor use.
• Be sure your extension cord is properly wired
and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a
qualifi ed person before using it.
• Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Recommended Minimum Wire Gauge
or Extension Cords*
Nameplate
Amperes
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
* Based on limiting the line voltage drop to fi ve volts at
150% of the rated amperes.
READ AND SAVE ALL
INSTRUCTIONS FOR FUTURE USE.
WARNING
Fig. A
always unplug tool before attaching or remov-
ing accessories or making adjustments. Use
only specifi cally recommended accessories.
Others may be hazardous.
WARNING
wear safety goggles or glasses with side
shields.
Fig. B Fig. C
WARNING
maximum speed rating at least as high as
nameplate RPM of tool.
Selecting Blade
Always use sharp blades. Dull blades tend to
overload the tool and increase the chance of
KICKBACK (see "Causes and Operator Prevention
of KICKBACK"). Only use thin kerf blades with a
maximum safe operating speed greater than the no
load RPM marked on the tool's nameplate. Read
the blade manufacturer's instructions before use.
Do not use any type of abrasive cut-off wheel or
dry diamond cutting blades.
Fig. 1
Extension Cord Length
25'
50'
75'
100'
150'
18
18
8
18
16
Installing Blade
18
18
18
16
14
1. Unplug tool.
18
18
16
14
12
2. To remove blade bolt from spindle, push in
18
16
14
12
12
spindle lock button while turning bolt counter-
16
14
12
10
--
14
12
10
--
--
clockwise with 6 mm hex wrench (provided with
12
10
--
--
--
tool) until spindle locks. Remove bolt and outer
blade fl ange.
NOTE: Do not remove inner blade fl ange. Large
diameter of inner fl ange (Fig. 2) should face the
blade.
23
ASSEMBLY
To reduce the risk of injury,
To reduce the risk of injury,
Only use accessories with
Rip & Crosscut
A multi-purpose blade for ripping,
cross cutting and mitering in hard-
woods, softwoods, plywood and
composition materials.
Framing-Rip
Designed for fast and accurate
ripping along the grain in hard-or
softwoods where a smooth cross cut
is not necessary.
Plywood-Veneer
Recommended for cutting plywood,
composition materials and all types
of wood where a slightly smoother
fi nish is needed.
Finish & Trim
Especially designed for cross cutting
and mitering in materials where a
very smooth cut is necessary. Also
cuts aluminum.
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