Part Number
W702512-S900C
W702554-S900C
W708777-S900C
W707638-S900C
W790376-S900
W790377-S900
W708713-S900
W718595-S900
W710246-S900
W717186-S900
W718714-S900
W718746-S450
W718746-S450
W718746-S450
W718743-S450
W718743-S450
W718743-S450
Motocraft TA-1,3M 8115 or Fusor
108B
SERVICE GUIDELINES:
• Aluminum repairs should be performed in an area protected from steel working areas, and tools used in
aluminum repair should be quarantined from steel repair tools.
NOTE: If SPRs are called out in the materials table and procedure as a possible repair option, the
replacement SPRs must be installed adjacent to the original SPR Locations.
• Blind rivets may be installed in original SPR holes, after they are reamed out to 6.5mm. Be sure to grind all
surfaces of the flange smooth prior to blind rivet installation in original SPR locations.
• Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used, but
reamed out to 6.5mm.
• Rivets may be removed by drilling, grinding, or SPR gun set up as a rivet removal tool.
• Using heat (not exceeding 425°F) to loosen a rivet bonded panel should only be done when all panels in the
joint will be replaced or separated and new adhesive applied.
• Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive,
spreading it out with an acid brush, covering any exposed aluminum.
• Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes.
NOT INCLUDED IN KIT (PROCURE LOCALLY)
Description
Blind Rivet
Blind Rivet
Blind Rivet
Blind Rivet
Solid Rivet
Solid Rivet
Service Level SPR Rivet Code AS
Service Level SPR Rivet Code SU
Service Level SPR Rivet Code BN
Service Level SPR Rivet Code EN
Service Level SPR Rivet Code AT
Bolt And Washer – Regular Cab
Bolt And Washer – Super Cab
Bolt And Washer – Crew Cab
Bolt Clinches – Regular Cab
Bolt Clinches – Super Cab
Bolt Clinches – Crew Cab
Metal Panel Bonding Adhesive
CPR © 2016 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
4-16
SKHC3B-2550202-AB
F-SERIES SUPER DUTY BODY INSTALLATION
FOR ALL CABS ROOF PANEL -
SERVICE KIT INSTRUCTIONS
Quantity
29
10
6
2
31
16
10
13
4
10
4
20
34
40
6
8
10
1
SHEET 2 OF 6