Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
LABELS AND PICTOGRAMS
Turn key to ON
Select Forward
direction
Press accelerator
to start movement
Turn key to ON
Select Reverse
warning indicator
will sound
Press accelerator
to start movement
Cross slope
25% MAX
MAX ramp grade
25% or 14°
Do not operate
under influence of
drugs or alcohol
Do not drive
on highway
WARNING
Read the manual
2 passengers Secure
load as far forward as
possible MAX weight
2600 lbs or 1200 kg
MAX
2600 lbs.
1200 kg
X 2
P
MAX
2200 lbs.
1000 kg
X 4
Danger of
Do not
explosion
ride on
DO NOT
deck
fill fuel can
on load bed.
4 passengers Secure
load as far forward as
possible MAX weight
2200 lbs or 1100 kg
Open door
WARNING
Do NOT
drive with
door open
WARNING
Read the manual
Turn key OFF
630651
Set parking brake
before leaving
vehicle
Keep entire body
inside vehicle.
MAX
25%
Use caution in
inclement weather
630651
Load with high
center of gravity
may cause
tip over
600947
600947
WARNING
35216G01
Read the
Type EE Vehicle
One label each
side of vehicle
DO NOT
short across
battery terminals
Close door
Latch door
606003
before driving
606003
Forward
Neutral
Maintenance
Run
manual
WARNING
Explosive
Smoking
630650
SAFETY
Parking
Brake Light
631074
Reverse
Read Manual
Tow
Fuse numbers
Storage
2
4
1
3
15A
7.5 A
630653
20A
2A
630652
630652
Code Fault Code
Symptoms
1-1
HW FAILSAFE
Vehicle will not run
1-2
THROTTLE FAULT 1
Vehicle will not run
SPEED SENSOR FAULT Vehicle runs slowly
1-3
WARNING
1-4
HPD
Vehicle will not run
1-5
MOTOR STALL
Vehicle stopped
2-1
LOW BATTERY VOLTAGE Vehicle performance reduced Charge batteries, replace bad batteries
Corrosive
2-2
OVERVOLTAGE
Regen performance reduced Check that battery voltage is less than 60 VDC
2-3
THERMAL CUTBACK
Vehicle performance reduced Allow controller to cool
2-4
MAIN DRIVER ON
Vehicle runs slowly
Vehicle will not run
2-5
VDD FAULT
3-1
MAIN DRIVER OFF
Solenoid does not close
Vehicle runs slowly
3-2
MAIN WELDED
Vehicle will not run
3-3
PRECHARGE FAULT
Solenoid closes, vehicle will
3-4
FIELD MISSING
not run
3-5
FIELD OVERCURRENT
Vehicle will not run
CURRENT SENSE FAULT Vehicle will not run
4-1
4-3
M- FAULT
Vehicle will not run
4-4
AUX CONT DNC
Vehicle will not run
4-5
WELDED AUX CONT
Vehicle runs slowly
Vehicle will not run
5-1
EEPROM FAILSAFE
5-2
MAIN COIL OPEN
Vehicle will not run
NO
Vehicle will not run
5-3
MAIN CONT DNC
5-5
MISSING CONTACTOR
Vehicle stops
DIAGNOSTIC FAULT CODES
The LED will flash a diagnostic fault code when a fault is detected
Some faults may only be detected by operating the vehicle with the rear
of the vehicle raised and supported on safety stands
Always turn the 'RUN TOW/MAINTENANCE' switch (located in the
battery compartment) to the 'TOW/MAINTENANCE' position before
performing any repairs or maintenance to the vehicle
Select 'RUN' before returning the vehicle to service
NO
Sparks
1
OFF
ON
631074
and sizes
6
8
10
5
7
9
5A
15A
15A
2A
15A
5A
630653
Fuses
Corrective Action
Check motor wiring, replace controller
Check pedal box adjustment, connections,
replace ITS
Check speed sensor connection, and wiring,
replace sensor if required
Release and reapply pedal. Check pedal
box, linkage, switch and key switch
Remove mechanical blockage
Solenoid driver defective, replace controller
Replace controller
Replace controller
Verify solenoid welded, replace solenoid
Check for additional electronics attached to
B+, replace controller
Check wiring.
Replace power harness and motor if required.
Field windings or power harness shorted.
Verify, replace motor if necessary.
Replace controller
Check M- wiring and repair, replace controller
Replace controller
Replace controller
Replace controller
Check coil connections/wiring.
Replace solenoid if necessary
Check all solenoid wiring.
Replace solenoid if necessary
Check all solenoid wiring.
Replace solenoid if necessary
P/N 73398-G01
73398-G01
1 - 7