MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Tire Inspection
Tire condition should be inspected per the Periodic Service Schedule. Inflation pressures should be checked when
the tires are cool. Be sure to install the valve dust cap after checking or inflating.
BRAKES
To reduce the possibility of severe injury or death, always evaluate pedal travel before operating
a vehicle to verify some braking function is present.
All driving brake tests must be done in a safe location with regard for the safety of all personnel.
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Over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle.
The Periodic Brake Performance Test should be performed regularly as an evaluation of braking system perfor-
mance. It is useful as a method of identifying subtle loss of performance over time.
Periodic Brake Test For Hydraulic Brakes
Depress the brake pedal; the pedal should have some free travel and then become hard. A brake pedal that has no
free travel, excessive free travel or a spongy feel indicates that a brake inspection is required. A brake pedal that
fails after it is applied indicates a leak in the master or wheel cylinders.
It is important to periodically check and maintain proper brake fluid levels in the brake master cylinder. The fill cap for
the master cylinder is located under the access panel in the front floorboard. When checking the fluid, wipe off any
dirt from the fill cap before removing it to reduce the possibility of contamination. Fluid level should be maintained
between the MAX and MIN fill lines. If fluid must be added, inspect the system for fluid leaks.
SYSTEM TEST
At monthly intervals, test the controller by allowing the vehicle to roll down an incline with the accelerator pedal
released. Braking force should be felt at approximately 2 mph (3 kph) indicating that the system is functioning. If
vehicle speed continues to rise, apply the service brake and have vehicle inspected by a trained mechanic.
REAR AXLE
The only maintenance required for the first five years is the peri-
Fill Plug
odic inspection of the rear axle for lubricant leakage. Unless leak-
age is evident, the lubricant need only be replaced after five years.
Refer to the Service and Repair Manual for the fluid replacement
procedure.
Checking The Lubricant Level
There is no way to check the level of fluid in the rear axle. If leak-
age is noticed, the fluid will need to be drained completely. Install
the drain plug and refill with 13.8 ounces (410 ml) of 80W90 GL5
and install the fill plug.
Drain Plug
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