Installation Instructions - Reelcraft 80000 Serie Instrucciones De Operación

INSTALLATION INSTRUCTIONS

WARNING: Ensure that reel, hose, and
equipment are properly grounded.
Use an ohmmeter to check ground
continuity.
MOUNTING
CAUTION Unless reel was specified
:
differently when ordering, maxi-
mum installation height is 16 feet.
Do not exceed this distance.
Maximum Operating Temperature:
Low pressure (300 p.s.i.) = 150°F (66°C)
Medium pressure (2000 p.s.i.) = 210°F
(99°C)
1. Unpack and inspect reel for damage.
Turn by hand to check for smooth oper-
ation. Check for completeness.
2. Configure reel for top, side or bottom
hose dispensing by removing the bolts
(2) from one side of the guide roller
bracket and loosening the four guide
arm bolts (3) on each side of the hose
reel. Rotate and remove each guide
arm then reinstall in the desired config-
uration. If bottom wind is desired,
bolts (13) and bolts (2) must be
removed and replaced after the guide
arm is in position.
:
CAUTION When changing guide arm
positions, the U-bolt must be placed in
the proper location as instructed in fig-
ure A on page 8. The reel can "latch
out" during use if this instruction is not
adhered to.
3. Position reel on floor, wall, or ceiling.
Secure into place using four (customer
supplied) bolts.
INSTALLING THE INPUT HOSE/S
WARNING: Ensure that supply line
pressure does not exceed maximum
working pressure rating of reel. Apply
pipe thread sealant to all threads on
standard reels. Do not overtighten
connection. Recommended torque not
to exceed 70 ft. lb.
CAUTION Use flexible hose
:
connection at input. Do not use
rigid plumbing.
1. Apply thread sealant as directed and
connect swivel (12) to main shaft input
(5).
2. For standard shaft and swivel reels,
connect customer supplied inlet hose
(4) to swivel input as indicated in
illustration.
INSTALLING THE OUTPUT hose/s
Refer to drawing on page 6 for
installation instructions.
WARNING Use extreme caution; reel
:
under tension. Avoid releasing
latch mechanism.
CAUTION Apply pipe thread sealant to all
:
threads on standard reels. Do not
overtighten connection. Recommended
torque not to exceed 70 ft. lb.
1. Manually turn sheave (6) until spring is
tight, back off 3 turns, then latch.
2. Route output hose (7) through roller
bracket (1), U-bolts (8), then through
cutout (9) in spool as indicated in
illustration.
3. Connect output hose (7) to gooseneck
(10) as indicated in illustration.
4. Verify U-bolt position conforms with
guide arm position using label inside
spool. Then tighten nuts (11) on U-bolt
(8).
5. Charge hose. Momentarily open
control valve to purge hose of gases.
When fluid appears at control valve,
close valve. With hose fully charged,
release latch and wind output hose
onto reel.
6. Install hose bumper assembly.
ADJUSTMENTS
WARNING Use extreme caution; reel
:
under tension. Avoid releasing
latch mechanism.
If necessary, adjust spring tension on reel by
manually adding or removing wraps of hose
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605
reelcraft@reelcraft.com • www.reelcraft.com
from spool, one wrap at a time, until desired
tension is obtained. Manually add wraps to
increase tension. Remove wraps to decrease
tension.
WARNING Rewind hose on reel,
:
then bleed pressure from system
before performing the following
procedures.
CAUTION Remove all spring ten-
:
sion before disassembling the
hose reel. Do not attempt to open
the riveted spring case assembly.
1. Replace hoses in accordance with
procedures given in "Installation
Instructions" section of this manual.
2. All mating moving parts have been
factory lubricated as required.
3