PARTS
1
Oil pressure gauge
2
Fuse
3
Oil pressure gauge
4
Switch 1
5
Switch 2
6
Indicator
7
Used oil window
8
New oil window
9
Switch 3
10
Oil out
11
Oil return
12
New oil cans
13
Used oil cans
14
Adaptor set (see adapter /
vehicle list below)
OPERATION
Warning: The vehicle engine must never be started in a closed garage, or any other sealed structure.
Carbon monoxide is produced during operation and is deadly in a closed environment. Early signs of
carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have any
of these signs get fresh air immediately.
PREPARATION
1. Place vehicle on a hoist or on secure vehicle stands in a well ventilated area.
2. Set vehicle emergency brake and turn engine off.
3. Locate the hose connection points on the transmission and its radiator.
Refer to the manual and adhere to all safety warnings and instructions in this manual.
4. Place the Transmission Oil Exchange (TOE) unit to one side of the vehicle.
5. Connect plug of the TOE with insured electrical outlet (12V, 50Hz)
6. Have new transmission fluid or cleaning solvent ready for use near the TOE.
CLEANING CYCLE
1. Disconnect the transmission return line from under the transmission and from the automatic
transmission cooler.
2. Connect the TOE Black Hose (return line) to the oil outlet connector under the transmission.
(Supplied Adapters or Fittings may be required.) Connect the other end of the Black Hose to the
TOE Return Adapter Fast Connector. See illustration below.
3. Connect the Red Hose (pressure line) from the TOE Pressure Adapter Fast Connector to the oil
inlet connector on the transmission radiator.
4. Using one of the Adapter Kit clear hoses, connect it to the TOE New Oil input Hose Connector.
Insert the other end into the cleaning solvent container (to the bottom). Refer to the vehicle
manufacturer's maintenance manual for approved cleaning solvents.
5. Turn the (left) Fuel Pressure Recycle Control knob to the Pressure position.
6. Turn the (right) Filling-Recycle Reverse Control knob to the Filling position.
7. After lift the vehicle up, turn on the power switch of the TOE, the cleaning solvent in now injected
into the transmission.
8. After injection, turn off the power switch then turn the (left) Fuel Pressure Recycle Control knob to
the Recycle position.
9. Turn the (right) Filling-Pressure Recycle Reverse Control knob to the Recycle position.
10. Start the engine to begin the cleaning process. This should take five minutes. During this process,
View the fluid flow through the View Flow tubes.
11. Turn the engine off after five minutes.
12. Begin the steps for the Oil Exchange Cycle (below).
BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Tel.: 02196 720480
Fax.: 02196 7204820
mail@bgs-technic.de
www.bgstechnic.com
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