Step 10
The control ring is in the correct position on the
crankshaft when there is a gap -a- = 0.5 mm between the
crankshaft flange H and the control ring I.
Position a gauge caliper to the crankshaft flange.
Measure distance -a- between crankshaft flange and
timing ring. This can also be done with a hair ruler on the
crankshaft flange and feeler gauges to measure the
distance.
If the measure for -a- is too small:
Press control ring (continue with step 11).
If the measure for -a is correct:
Insert new screws in the radial seal carrier.
Tighten the new screws alternately and diagonally to 15
Nm.
See Step 1: Insert crankshaft speed sensor and tighten
mounting bolt to 5 Nm.
Mount oil pan.
Mount intermediate washer.
Fit flywheel with new screws.
Tighten fixing screws to 60 Nm + one quarter turn (90°).
Step 11
Repressing the control ring (if necessary):
Reinstall the installation tool on the crankshaft flange,
using the internal hexagon screws F hand-tighten the
screws.
Press the installation tool by hand towards the sealing
flange.
Turn large hex nut B by hand onto the threaded spindle
until it touches tool body C.
Tighten large hexagon nut B to 40 Nm with a torque
wrench.
Check the installation position of the control ring on the
crankshaft again (see Step 10).
If dimension -a- is again too small, tighten large hexagon
nut B to 45 Nm using a torque wrench and recheck the
installation position of the control ring on the crankshaft.
BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Tel.: 02196 720480
Fax.: 02196 7204820
mail@bgs-technic.de
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