Guards
CAUTION: Guards must be used with all grinding
wheels, cutting wheels, sanding flap discs, wire
brushes, and wire wheels. The tool may be used
without a guard only when sanding with conventional
sanding discs. Refer to Figure A to see guards provided
with the unit. Some applications may require
purchasing the correct guard from your local dealer or
authorized service center.
nOTE: Edge grinding and cutting can be performed with
Type 27 wheels designed and specified for this purpose; 1/4"
(6.35 mm) thick wheels are designed for surface grinding
while thinner Type 27 wheels need to be examined for
the manufacturer's label to see if they can be used for
surface grinding or only edge grinding/cutting. A Type 1/41
guard must be used for any wheel where surface grinding
is forbidden. Cutting can also be performed by using a
Type 1/41 wheel and a Type 1/41 guard.
nOTE: See the Accessories Chart to select the proper guard/
accessory combination.
Adjusting and Mounting Guard (Fig. D, E)
WARNING: To reduce the risk of serious personal
injury, turn unit off and disconnect it from
power source before making any adjustments or
removing/installing attachments or accessories.
An accidental start‑up actuation can cause injury.
For guard adjustment, the guard release lever
one of the alignment holes
ratcheting feature.
TM
•
One‑touch
: In this position the engaging face
is slanted and will ride over to the next alignment
hole when guard is rotated in a clockwise
direction (spindle facing user) but self-locks in the
counterclockwise direction.
Mounting Guard (Fig. D, E)
CAUTION: Prior to mounting guard, ensure the screw,
lever, and spring are fitted correctly before mounting
the guard.
1. With the spindle facing the operator, press and hold the
guard release lever
10
2. Align the lugs
11
on the guard with the slots
gear case cover.
3. Push the guard down until the guard lugs engage and
rotate them in the groove on the gear case cover. Release
the guard release lever.
4. To attach the guard, press and hold the guard
release lever
10
. Rotate the guard clockwise or
counterclockwise to the desired working position.
nOTE: The guard body should be positioned between
the spindle and the operator to provide maximum
operator protection.
The guard release lever should snap into one of the
alignment holes
13
that the guard is secure.
5. To remove the guard, follow steps 1–3 of these
instructions in reverse.
10
13
on the guard collar using a
.
on the guard collar. This ensures
Flanges and Wheels
WARNING: To reduce the risk of serious personal
injury, turn unit off and disconnect it from
power source before making any adjustments or
removing/installing attachments or accessories.
An accidental start‑up can cause injury.
WARNING: Accessories must be rated for at least
the speed recom mended on the tool warning label.
Wheels and other accessories running over their
rated accessory speed may fly apart and cause injury.
Threaded accessories must have a 5/8"‑11 hub. Every
unthreaded accessory must have a 7/8" (22 mm) arbor
hole. If it does not, it may have been designed for a
circular saw and should not be used. Use only the
accessories shown in the Accessories Chart of this
manual. Accessory ratings must always be above tool
speed as shown on tool nameplate.
WARNING: Handle and store all abrasive wheels
carefully to prevent damage from thermal shock, heat,
mechanical damage, etc. Store in a dry protected area
free from high humidity, freezing temperatures or
extreme temperature changes.
Mounting Non‑Hubbed Wheels (Fig. F–H)
WARNING: Failure to properly seat the flanges and/or
wheel could result in serious injury (or damage to the
tool or wheel).
engages
CAUTION: Included flanges must be used with
depressed center Type 27/42 grinding wheels and
Type 1/41 cutting wheels. Refer to the Accessories
Chart for more information.
WARNING: A closed, two‑sided cutting wheel guard
is required when using abrasive cutting wheels or
diamond‑coated cutting wheels.
WARNING: Use of a damaged flange or guard or
failure to use proper flange and guard can re sult in
injury due to wheel breakage and wheel contact. Refer
to the Accessories Chart for more information.
1. Place the tool on a table, guard up.
2. Fit the inner backing flange
spindle
12
on the
3. Place the wheel
fitting a wheel with a raised center, make sure that the
raised center
4. While depressing the spindle lock button
raised center facing toward the wheel, thread the locking
flange
a. If the wheel you are installing is 3.0 mm (1/8") thick
or less, place the threaded locking flange
spindle so that the raised section (pilot) is not against
the wheel (Fig. H2).
nOTE: If the wheel spins after the clamp nut is tightened,
check the orientation of the threaded clamp nut. If a thin
wheel is installed with the pilot on the clamp nut against the
wheel, it will spin because the height of the pilot prevents
the clamp nut from holding the wheel.
4
correctly onto the
2
(Fig. F).
on the backing flange
14
is facing the backing flange
15
5
onto the spindle.
English
. When
4
.
4
1
and with the
on the
5
9