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Idiomas disponibles
ROUTINE SERVICE
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be performed
by personnel who are trained and familiar with me-
chanical and electrical procedures. Refer to the Service
Manual for complete service instructions.
Please copy this page and use the Routine Service Table
as a checklist when inspecting a machine for service.
COMPONENT INSPECTION OR SERVICES
Engine Oil
Check level and condition
Check for leaks
Change oil & filter (Dual Fuel)
Change oil & filter (Diesel)
Engine Fuel
Check fuel level
System
Check for leaks
Replace fuel filter
Check air cleaner
Battery
Check electrolyte level
Clean exterior
Clean terminals
Engine
Check coolant level (with engine cold)
Coolant
Replace coolant
Hydraulic
Check oil level
Fluid *
Change filter
Drain and replace with ISO 46 compatible oil
Hydraulic
Check for leaks
System
Check hose connections
Check hoses for exterior wear
Emergency
Check operation of emergency override
Hydraulic
valves and hand pump
System
Check operation of emergency override power unit
Controller
Check operation of all controls
Control
Check the exterior of the cable
Cable
for pinching, binding or wear
Platform
Check fasteners for proper torque
Floor and
Check welds for cracks
Rails
Check condition of platform
Check condition of anchorage points
Check condition of operators manual
Tires
Check for damage
Check air pressure 5.5 bar [80 psi])
Check lug nuts (torque to 123 Nm [90 ft. lbs.])
Hydraulic
Wipe clean
Pump
Check for leaks at mating surfaces
Check for hose fitting leaks
Check mounting bolts for proper torque
Hydraulic
Check hydraulic drive motor operation
Drive
Check hoses, fittings, and valve block
System
for leaks
*ISO grade 46, for temperatures above 32°F (0°C).
*For colder climates: ISO grade 32, for temperature range of 0 °F (-17° C)
up to 32° F (0°C).
*ISO grade 15, for temperatures below 0 °F (-17° C).
Routine Service Table Key
Interval
Daily = each shift (every day) or every eight hours
30
D
3
M
6
M
1
Y
2
Y
A = Acceptable
N = No / Not Acceptable
R = Repaired / Acceptable
Routine Service Table
COMPONENT INSPECTION OR SERVICES
INTERVAL A N R
Steering
Daily
System
Daily
200
HOURS
500
HOURS
Daily
Elevating
Daily
Assembly
6
M
Daily
Daily
3
M
Chassis
3
M
Daily
3
M
Turret
Daily
6
M
Torque
2
Y
Hubs
Daily
30
D
30
D
Lift
Daily
Cylinders
Daily
Daily
Daily
Entire
Daily
Unit
Daily
Daily
Daily
Labels
Daily
Daily
Daily
30
D
30
D
30
D
Daily
Service Report
30
D
Daily
Date: _________________________________________
Daily
Owner: _______________________________________
Model No: ___________ Serial No: ________________
Serviced By: __________________________________
Service Interval: ________________________________
10
= every month (30 days) or every 50 hours
= every 3 months or 125 hours
= every 6 months or 250 hours
= every year or 500 hours
= every 2 years or 1000 hours
Check fittings for proper torque
Oil all pivot points
Check steering cylinder for leaks
Check linkage for wear areas
Check for missing / loose retainers
Inspect for structural cracks
Check pivot points for wear
Check pivot pin retaining bolts
for proper torque
Check members for deformation
Check hoses for pinch or rubbing points
Check component mounting for proper torque
Check welds for cracks
Check ring gear for proper lubrication and wear
Lubricate ring gear (MoS 2 grease)
Check for leaks
Check oil level
Change oil after break-in period
Change oil (SAE 90 gear oil)
Check the cylinder rods for wear
Check pivot pin retaining bolts
for proper torque
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Check for and repair collision damage
Check fasteners for proper torque
Check for corrosion, remove and repaint
Lubricate
Check for peeling, missing, or unreadable
labels & replace
INTERVAL A N R
6
M
30
D
30
D
30
D
Daily
Daily
30
D
30
D
Daily
Daily
6
M
Daily
Daily
150
/3
H
M
Daily
250
/6
H
M
50
/30
H
D
2000
/2
H
Y
30
D
30
D
30
D
30
D
30
D
Daily
3
M
3
M
30
D
Daily
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