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7. Operation procedures
7.1. Start up
7.1.1.
New system
Note: The pump should be bled and filled with water
before start.
7.1.2.
New System
To prevent problems when starting af new unit, the
system should be rinsed thoroughly through and
vented.
Venting of the pump
A
0627121A
DETAIL A
Never loosen the relief plug while the
pump is running as this may damage the
packing.
1. Loosen the relief plug (A) 1-2 revolutions until
water and air begin to flow out.
2. Tighten the relief plug again
3. Start the pump so that all remaining air pockets
are forced up to the top of the pump.
4. Stop the pump.
5. Loosen the relief plug 1-2 revolutions again and
bleed the system until only water flows out.
6. Tighten the relief plug once more.
The unit is now ready for operation.
Press "I" on the control panel.
110004582-1
7.1.3.
Long stops
If long production stops are planned ( more than 6
months) and the pump is emtied of water, it si recom-
mended that the pump is secured as follows:
1. Remove the coupling safety guard
2. Spray a couple of drops of silicone oil onto the
axle between the top section and the coupling.
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Carefully follow the instructions given in the manual
provided by the pump supplier. Never store or install
the equipment where the ambient temperature is
above 40°C or gets at or below the freezing point.
7.1.4.
1. Make sure that the water and air supply to the
unit is open. For air see layout drawing.
2. Select requested function. Use the unit according
to the "User Guide".
7.1.5.
Stop
1. Close the water supply.
2. Close the air supply.
3. Deactivate chemical supply by pulling up the uc-
tion hose or removing the userpack.
Due to the following it is very important
to close water, air and chemical supply
when the unit is not in use.
• If the air supply is open when the unit
is not in use - air might seep into the
water pipe - which means that the
system has to be bled again.
7.1.6.
Adjustent of detergent
Remove cover from the unit.
Adjustment of detergent can be done by means of a
limiting nozzle (layout drawing).
The limiting nozzle is placed in the suction nipple of
the non-return valve (110004589) and can be re-
placed with a smaller or larger nozzle depending on
the concentration needed, please also see table for
guidelines.
In order to get your equipment adjusted properly we
recommend that your chemical supplier adjust it for
you .
Desinfection
110004589
Foam
110004594
>20 sec.
→
Nozzle size in mm
Concentration by 20 Bar in %
0,4
0,75
0,5
1,15
0,6
1,65
0,7
2,20
0,8
2,90
0,9
3,60
1,0
4,40
1,1
5,3
1,5
9,4
→
Nozzle size in mm
Concentration by 20 Bar/290PSI
Clear
0,36 %
Pink
0,51 %
Light blue
0,64 &
Purple
0,70 %
Turquios
1,43 %
Yellow
1,95 %
Brown
2,01 %
Orange
2,18 %
Green
2,62 %
Tan
3,94 %
Blue
4,88 %
White
6,02 %
Red
6,87 %
Beige
7,36 %
Black
7,86 %
Grey
7,96 %
7.1.7.
Adjustment of Disinfection
Remove cover from the unit.
Adjustment of the disinfection can be done by means
of a limiting nozzle.
The limiting nozzle is placed in the suction nipple of
the non-return valve (110004589) and can be re-
placed with a smaller or larger nozzle depending on
the concentration needed, please also see table for
guidelines.
7.1.8.
Adjustment of air
If adjustment is necessary.
Do not attempt to adjust the Air yourself always con-
tact an authorised service company.
WARNING:
When working on the compressor be
care full, several parts of the Com-
pressor may be very hot.
The Typhoon/Dual is supplied with an
integrated thermal relay on the com-
pressor. As soon as the temperautre
gets too high,the relay switches off the
compressor (150°C). Once the com-
pressor temperature falls, the thermal
relay switches back on.
7.2. Maintenance, trouble shooting and Service
Maintenance Instructions
1. Quick couplings; it is recommended to lubricate
all couplings parts regularly, (approx. once a
year) by food graded waterproof grease to pre-
vent leaks and damage of o-rings.
2. If the quick couplings leak, o-rings should be
replaced.
3. Depending on usage, maintenance should be
undertaken by an authorised service engineer at
least once a year in order to prevent defects and
failure of operation. Authorised engineers are
persons who due to their skills and experience
have sufficient knowledge of hygiene systems
and are confident with the state work safety regu-
lations, accident preventing regulations, lines and
generally acknowledged technical regulations
such as DIN-norms and VDE-provisions. For
your safety, this cleaning unit has been manufac-
tured according to all relevant regulations valid
in the EU and therefore it has been supplied with
the CE-marking. For further information, please
refer to the service department.
4. When the cleaning process has been completed
or chemicals have been changed, it is important
to rinse the suction and injector systems in the
following way:
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