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procedures outlined.When ordering replacement battery
packs, be sure to include the catalog number and voltage.
Your tool uses a D
WALT charger. Be sure to read all safety
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instructions before using your charger. Consult the chart
at the end of this manual for compatibility of chargers and
battery packs.
Important Safety Instructions for All
Battery Packs
WARNING: Read all safety warnings and all
instructions for the battery pack, charger and
power tool. Failure to follow the warnings and
instructions may result in electric shock, fire and/
or serious injury.
•
Do not charge or use the battery pack in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Inserting or removing the battery
pack from the charger may ignite the dust or fumes.
•
NEVER force the battery pack into the charger. DO
NOT modify the battery pack in any way to fit into
a non-compatible charger as battery pack may
rupture causing serious personal injury. Consult
the chart at the end of this manual for compatibility of
batteries and chargers.
•
Charge the battery packs only in designated
D
WALT chargers.
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•
DO NOT splash or immerse in water or other liquids.
•
Do not store or use the tool and battery pack in
locations where the temperature may reach or
exceed 104 °F (40 °C) (such as outside sheds or metal
buildings in summer). For best life store battery packs in
a cool, dry location.
NOTE: Do not store the battery packs in a tool with
the trigger switch locked on. Never tape the trigger
switch in the ON position.
WARNING: Fire hazard. Never attempt to open the
battery pack for any reason. If the battery pack case
is cracked or damaged, do not insert into the charger.
Do not crush, drop or damage the battery pack. Do
not use a battery pack or charger that has received a
sharp blow, been dropped, run over or damaged in
any way (e.g., pierced with a nail, hit with a hammer,
stepped on). Damaged battery packs should be
returned to the service center for recycling.
Transportation
WARNING: Fire hazard. Do not store or carry the
battery pack so that metal objects can contact
exposed battery terminals. For example, do
not place the battery pack in aprons, pockets, tool
boxes, product kit boxes, drawers, etc., with loose
nails, screws, keys, etc. Transporting batteries
can possibly cause fires if the battery terminals
inadvertently come in contact with conductive
materials such as keys, coins, hand tools and the
like. The US Department of Transportation Hazardous
Material Regulations (HMR) actually prohibit
transporting batteries in commerce or on airplanes in
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carry-on baggage UNLESS they are properly protected
from short circuits. So when transporting individual
battery packs, make sure that the battery terminals
are protected and well insulated from materials that
could contact them and cause a short circuit.
shipping the D
WALT FlEXVOlT™ Battery
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The D
WALT FLEXVOLT™ battery has two modes: Use and
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shipping.
Use Mode: When the FLEXVOLT™ battery stands alone or is
in a D
WALT 20V Max* product, it will operate as a 20V Max*
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battery. When the FLEXVOLT™ battery is in a 60V Max* or a
120V Max* (two 60V Max* batteries) product, it will operate
as a 60V Max* battery.
shipping Mode: When
the cap is attached to
the FLEXVOLT™ battery,
the battery is in Shipping
Mode. Strings of cells are
electrically disconnected within the pack resulting in three
batteries with a lower Watt hour (Wh) rating as compared
to one battery with a higher Watt hour rating. This increased
quantity of three batteries with the lower Watt hour rating
can exempt the pack from certain shipping regulations that
are imposed upon the higher Watt hour batteries.
The battery label indicates two Watt Hour Ratings (see
example). Depending on how the battery is shipped, the
appropriate Whr rating must be used to determine the
applicable shipping requirements. If utilizing the shipping
cap, the pack will be considered 3 batteries at the Whr
indicated for "Shipping". If shipping without the cap or in
a tool, the pack will be considered one battery at the Watt
hour rating indicated next to "Use".
Example of Use and Shipping Label Marking
USE: 120 Wh Shipping: 3 x 40 Wh
Transport Wh rating indicates 3 x 40 Wh, meaning 3
batteries of 40 Watt hours each. The Use Wh rating indicates
120 Watt hour (1 battery implied).
Fuel Gauge Battery Packs (Fig. B)
Some D
WALT battery packs include a fuel gauge which
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consists of three green LED lights that indicate the level of
charge remaining in the battery pack.
The fuel gauge is an indication of approximate levels of
charge remaining in the battery pack according to the
following indicators:
75–100% charged
51–74% charged
< 50% charged
Pack needs to be charged
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