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Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the regulator/valve
assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their absence of local codes,
with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and
Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2.
• All electrical accessories (such as rotisserie) must be electrically grounded in
accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or
Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply
hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or Canada only. Do
not modify for use in any other location. Modification will result in a safety hazard.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP
gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when mixed
with air.
Propane Cylinder Use (1lb. Disposable)
• Use only cylinder marked "Propane Fuel".
• Cylinder must be constructed and marked in accordance with the specifications
for LP-gas cylinders of the U.S. Department of Transportation (DOT) or the
National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for
the Transportation of Dangerous Goods.
• Save cylinder cap and reinstall when not in use.
• Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must
be upright in use.
Propane Gas Cylinders
• Your grill is designed to operate with one 16.4 oz. disposable cylinder (DOT 39
Cylinder).
Do not attempt to refill any 16.4 oz. disposable fuel cylinders.
• The cylinder must be installed, transported and stored in an upright position and
should not be dropped or handled roughly.
• When the appliance is to be stored indoors, the propane gas cylinder must be
disconnected from the appliance.
• When the propane gas cylinder is not disconnected from the appliance, the
appliance and cylinder must be stored outdoors in a well-ventilated space.
• The cylinder should never be transported or stored where temperature can reach
125 °F (51 °C).
• Cylinders must be stored outdoors out of the reach of children.
• A disconnected LP cylinder in storage or being transported must have a safety cap
installed. Failure to use safety cap as directed may result in serious personal injury
and/or property damage.
• Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch,
covered patio or other building.
USE AND CARE
Propane Cylinder Installation/Removal
Propane Cylinder Installation:
1. Remove cap from end of Propane cylinder (sold separately).
2. Cap should be kept on cylinder when not in use to prevent dirt and debris from
entering Regulator/Valve.
3. Check end of cylinder attachment for dirt and debris. Clean out if necessary.
4. Insert threaded end of Propane Cylinder into
Regulator/Valve and hand-tighten turning cylinder
clockwise as shown below. DO NOT USE TOOLS!
Over tightening can damage threads on Regulator/
Valve.
5. Perform a leak test.
Propane Cylinder Removal:
1. Turn regulator OFF.
2. Allow Grill to cool.
3. Remove the propane cylinder by turning counter-
clockwise until disengaged from the Regulator/Valve.
4. Install cap on cylinder. Cap should be kept on cylinder when not in use to prevent
dirt and debris from entering Regulator/Valve.
Leak Testing (1lb. Disposable)
• During leak test, keep grill away from open flames or sparks and do not smoke.
Grill must be leak tested out doors in a well ventilated area.
• Leak test must be repeated each time gas cylinder is replaced or after storage.
Materials needed include clean paint brush and 50/50 soap and water solution.
Use mild soap and water. Do not use household cleaning agents. Damage to
components can result.
1. Be sure control knob on regulator is in "OFF" position.
2. Brush soapy solution onto connection between gas cylinder and regulator at (A).
If growing bubbles appear, there is a leak. Retighten connection and repeat steps
1 and 2.
Pa g e 4
If you can not stop a leak, remove gas cylinder
from regulator and check for damaged threads,
dirt and debris on regulator and gas cylinder.
A
Also check to see if anything is obstructing flow
of gas at regulator and gas cylinder openings.
Remove any obstruction that may be found and
repeat leak test. If threads are damaged on
either regulator or gas cylinder, replace.
Order new parts by giving the serial, model
number and name of items needed to the Grill
Service Center at 1-800-232-3398.
C H A R B R O I L. C O M
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