TOOL ASSEMBLY
WARNING
To reduce the risk of injury,
always unplug tool before attaching
or removing accessories or making
adjustments. Use only specifi cally
recommended accessories. Others
may be hazardous.
Removing and Replacing Quik-Lok
Cords (Cat. No. 0100-20, 0101-20, 0202-
20, 0302-20)
MILWAUKEE's exclusive Quik-Lok
®
Cords
provide instant fi eld replacement or sub-
stitution.
Fig. 1
1.
To remove the Quik-Lok
®
Cord, turn the
cord nut 1/4 turn to the left and pull it
out.
2.
To replace the Quik-Lok
®
Cord, align
the connector keyways and push the
connector in as far as it will go. Turn the
cord nut 1/4 turn to the right to lock.
WARNING
To reduce the risk of injury, always
use a side handle when using this
tool. Always brace and hold se-
curely.
Adjusting the Side Handle (Cat. No.
0200-20, 0202-20, 0299-20, 0300-20,
®
0302-20)
Fig. 2
Side handle
Gearcase
Detents
Side handle ring
Locking keys
1.
Turn the side handle counterclockwise
to loosen.
2.
Slide the side handle assembly forward
over the chuck and rotate to the desired
angle.
3.
Slide the side handle back to the
gearcase and position the locking keys
into the detents. The locking keys help
prevent the handle from slipping.
NOTE: The side handle ring must clear
the chuck.
4.
Turn the side handle clockwise to
tighten.
NOTE: Always use the side handle for
best control.
8
CHUCK IDENTIFICATION
Chuck Type
Keyed
Double sleeve
Keyless
Single sleeve
Keyless
Installing and Removing Bits
WARNING
To reduce the risk of injury, always
remove the chuck key from the chuck
after each use.
Keyed Chuck
These tools are equipped with a chuck
tightened using a key. Always unplug the tool
before installing or removing bits.
1.
To open the chuck jaws, place the chuck
key in one (1) of the three (3) holes
located on the chuck. Turn the key
counterclockwise (Fig. 3).
Fig. 3
Loosen
Tighten
Be sure the bit shank and chuck jaws are
clean. Dirt particles may prevent the bit
from lining up properly.
2.
When using drill bits, insert the bit into
the chuck. Center the bit in the chuck
jaws and lift it about 1/16" off of the bot-
tom. Tighten the chuck jaws by hand to
align the bit.
Drill Cat. No.
0100-20
0101-20
0200-20
0299-20
0300-20
0201-20
0202-20
0302-20
When using screwdriver bits, insert the
bit far enough for the chuck jaws to grip
the bit shank. Tighten the chuck jaws by
hand to align the bit.
3.
To close the chuck jaws, place the chuck
key in each of the three holes in the
chuck. Turn the chuck key clockwise
(Fig. 3). Tighten securely.
4.
To remove the bit, insert the chuck key
into one of the holes in the chuck. Turn
the chuck key counterclockwise.
WARNING
To reduce the risk of injury, do not
grasp the bit while the chuck is ro-
tating or while the bit is falling from
the chuck.
Double Sleeve Keyless Chuck
These tools are equipped with a hand tight-
ening keyless chuck. Always unplug the tool
before installing or removing bits.
1.
To open the chuck jaws, hold the collar
and turn the sleeve counterclockwise
(Fig. 4).
Fig. 4
Tighten
Loosen
9